CAT Beamed Stageloader DBT PMC-D DRIVE CONTROL SYSTEM 2 Operation & Maintenance Manual – PDF DOWNLOAD

Description

CAT Beamed Stageloader DBT PMC-D DRIVE CONTROL SYSTEM 2 Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Beamed Stageloader DBT PMC-D DRIVE CONTROL SYSTEM 2 Operation & Maintenance Manual – PDF DOWNLOAD

About this manual

• This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the characters and symbols used.
• Before starting work Take care to ensure that the operating manual available to you is applicable to the respective application.
• Failure to do so can result in a safety hazard for yourself, others, and parts of the equipment. Ensure that the data on the housings of the system components prove that the components are part of the PMC® Drive Control System and that the conveyor is equipped with CST gearboxes of DBT.
• This operating manual is designed for the control of a conveyor with CST – gearboxes by means of the PMC® Drive Control System. Operating manuals for the conveyor concerned, the CST gearboxes, and motors must always be available at the place of operation.
• Request a new manual immediately if the present manual is no longer complete or has become illegible. Who this operating manual is intended for The operating manual is intended for persons installing and setting up the PMC® Drive Control System, working with it, making operational settings, and perform trouble shooting work. Every person working on the face, in the intersection between face and entry, or in the entry must read this operating manual.

This includes persons who:

Are in charge of transport

Perform assembly/disassembly work

Operate the conveyor

Eliminate faults

Carry out daily routine work on the face or in the entry

Perform maintenance work or

Carry out repairs

TABLE OF CONTENTS:

CAT Beamed Stageloader DBT PMC-D DRIVE CONTROL SYSTEM 2 Operation & Maintenance Manual – PDF DOWNLOAD

1 About this manual 1 1
Before starting work 1 3
Who this operating manual is intended for 1 3
Purpose of this operating manual 1 4
Characters and symbols used 1 4
2 For your safety 2 1
Personnel 2 4
Assembly and repair 2 4
Conditions of application 2 4
Intended use 2 4
Unauthorised use 2 4
Surrounding area conditions 2 4
Prerequisites for operation 2 5
Safety instructions 2 6
General principles 2 6
Storage and transport 2 7
Assembly 2 7
Maintenance and repair 2 7
3 Storage and transport 3 1
Storage 3 3
Storing the equipment 3 3
Transport 3 3
Transport containers, dimensions, and weights 3 3
Before transport 3 4
4 Assembly 4 1
Installing the control units 4 5
Assembly of the sensor/actuator junction box 4 6
Assembly of the connecting cable 4 8
Installing Profibus connections 4 10
5 Operation 5 1
General rules 5 3
Structure of the PMC® Drive Control Systems 5 3
Operating concept 5 3
Keyboard PMC®-V 5 5
Light emitting diodes PMC®-V 5 6
EM022921-0 (EN-US)
Contents
4 PMC® Drive Control System: Conveyor with CST Gearbox
Password entry 5 6
Defined key functions 5 9
Direct selection of system messages 5 9
Language switchover direct selection 5 12
PMC® Drive Control global menu level 5 15
System selection 5 15
System configuration 5 16
Profibus diagnostics (internal) 5 20
Device information 5 22
Display settings 5 24
Setting date/time 5 24
CST drive system global menu level 5 27
Process overview 5 28
Motor current overview 5 31
Drive selection 5 33
Selecting operating mode 5 33
Parameter status 5 36
Automatic Mode settings 5 39
Load sharing controller 5 42
CST drive unit menu level 5 45
Displaying process data 5 46
Semiautomatic Mode settings 5 48
Clutch pressure inspection 5 49
Gearbox type setting 5 50
User-defined gearbox 5 52
Motor data 5 53
Process configuration 5 55
Process functions on/off 5 56
Motor startup recognition 5 58
Prefilling the clutch 5 60
Conveyor acceleration 5 61
Conveyor shutdown 5 63
Pressure/slip controller 5 65
External connections 5 65
PMC®-V units global menu level 5 66
PMC®-G units global menu level 5 66
6 For your information 6 1
Our service 6 3
Service addresses 6 3
Referenced national standards and guidelines 6 4
Referenced European standards and guidelines 6 5
EM022921-0 (EN-US)
List of illustrations
Doc No : 0000 000 000 BA 00 5
List of illustrations
Fig 1: PMC®-D control unit 4 3
Fig 2: PMC®-V visualization unit 4 4
Fig 3: Gateway PMC®-G 4 4
Fig 4: Sensor/actuator junction box with housing conduit 4 6
Fig 5: Sensor/actuator junction box installed in a CST
gearbox 4 7
Fig 6: Sensor/actuator junction box conduit 4 7
Fig 7: Sensor/actuator junction box conduit (inside) 4 8
Fig 8: Connecting cable attached at gearbox 4 9
Fig 9: PMC®-D control unit with connecting cable 4 9
Fig 10: Levels of the menu tree 5 4
Fig 11: Structure of the monitor screen masks 5 4
Fig 12: Keyboard of the PMC®-V visualization unit 5 5
Fig 13: Menu tree of the system messages 5 8
Fig 14: System messages 5 10
Fig 15: Detailed message description 5 11
Fig 16: System selection messages 5 11
Fig 17: Selecting message type 5 12
Fig 18: Language selection 5 13
Fig 19: Global menu tree PMC® Drive Control System 5 14
Fig 20: Global Start menu 5 15
Fig 21: System selection 5 16
Fig 22: System configuration 5 18
Fig 23: Selection of name/installation site 5 19
Fig 24: Profibus diagnostics (internal) 5 20
Fig 25: Device information 5 22
Fig 26: Display settings 5 24
Fig 27: Setting date/time 5 25
Fig 28: CST drive system global menu tree 5 26
Fig 29: CST drive system start menu 5 27
Fig 30: Process overview 5 28
Fig 31: Motor current overview 5 32
Fig 32: Drive selection 5 33
Fig 33: Selecting operating mode 5 33
Fig 34: Semiautomatic start-up delay 5 35
Fig 35: Parameter status 5 36
Fig 36: Copying the parameter block 5 38
Fig 37: Automatic settings 5 39
Fig 38: Load sharing 5 41
Fig 39: Load sharing controller 5 42
Fig 40: CST drive unit menu level 5 44
Fig 41: CST drive unit start menu 5 45
Fig 42: Displaying process data 5 46
Fig 43: Sensor information 5 46
Fig 44: Semiautomatic settings 5 48
Fig 45: Clutch pressure inspection 5 49
Fig 46: Setting gearbox type 5 50
Fig 47: Gearbox type selection 5 51
6 PMC® Drive Control System: Conveyor with CST Gearbox
Fig 48: User-defined gearbox 5 52
Fig 49: Motor data 5 53
Fig 50: CST drive unit menu level, process configuration 5 54
Fig 51: Process configuration 5 55
Fig 52: Process functions on/off 5 56
Fig 53: Motor start 5 59
Fig 54: Motor start recognition 5 59
Fig 55: Prefilling the CST clutch 5 60
Fig 56: Prefilling the clutch, acceleration of the conveyor 5 61
Fig 57: Conveyor acceleration 5 62
Fig 58: Conveyor shutdown 5 63
Fig 59: Pressure/slip controller 5 65

IMAGES PREVIEW OF THE MANUAL:

Customer Support: [email protected]

 PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.M