CAT Beamed Stageloader Gearbox KP-15 & KP-15.1 Operating and Maintenance Manual – PDF DOWNLOAD

Description

CAT Beamed Stageloader Gearbox KP-15 & KP-15.1 Operating and Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Beamed Stageloader Gearbox KP-15 & KP-15.1 Operating and Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :60
Downloadable : Yes
File Type : PDF
Size:1.40 MB

Part-No.: 777594 to 777601 & 4921926, 606-1035

DESCRIPTION:

CAT Beamed Stageloader Gearbox KP-15 & KP-15.1 Operating and Maintenance Manual – PDF DOWNLOAD

About this manual

This chapter contains important information that makes it easier for you to use this manual. You will also get information about the structure of the manual and the symbols, characters and abbreviations used and frequently used terms

1.1 How to use this manual
applicable operating manual Using an operating manual that was not specifically written for the product concerned
can result in a safety hazard for yourself and others. Make sure the information
on the product complies with that given in the operating manual.
Category according to Atex directive
The machine is a device of Group I, Category M2 according to the European Directive
2014/34/EU.
The operating manual must be accessible at all times to all persons working on
or with the machine. It should always be available at the place of operation.
new operating manual Request a new operating manual immediately if the current operating manual is
no longer complete or has become illegible.
service partner Please contact your service partner for spare part requests or for the clarification
of technical questions.
Persons for whom the operating manual is intended
The operating manual is intended for persons working with or on the gearbox.
All persons working on the face, at the edge of the face or at the entry must
read this operating manual.
Purpose of this operating manual
efficiency This operating manual is intended to help you work efficiently and safely with
our product. It contains important information on all activities relating to the
product.
Take the time to read this operating manual in its entirety. Pay particular attention
to the respective safety instructions. Familiarize yourself well with the appearance
and meaning of the safety and information symbols.
safety Carefully read through the chapter “Safety”. This chapter contains important information
indicating possible hazards.
Observe the information given and follow the instructions

TABLE OF CONTENTS:

CAT Beamed Stageloader Gearbox KP-15 & KP-15.1 Operating and Maintenance Manual – PDF DOWNLOAD

 Table of contents.......................................... 3
1 About this manual......................................... 5
	1.1 How to use this manual.............................. 5
	1.2 Signs and symbols used.............................. 5
2 Safety.................................................... 7
	2.1 Operating conditions................................ 7
		2.1.1 Intended use.................................. 7
		2.1.2 Unauthorized use.............................. 7
		2.1.3 Ambient conditions............................ 7
		2.1.4 Prerequisites for operation................... 8
	2.2 Personnel........................................... 8
	2.3 Operator requirements............................... 9
	2.4 Using the machine and working on the machine........ 9
3 Storage and transport.....................................11
	3.1 Storage.............................................11
		3.1.1 Gearbox preservation..........................12
	3.2 Transport...........................................13
		3.2.1 Transport sheet...............................17
4 Assembly..................................................18
	4.1 Gearbox installation................................18
		4.1.1 Before installation...........................18
		4.1.2 Installation instructions.....................21
	4.2 Cooling water supply................................22
	4.3 Drive connection....................................22
		4.3.1 Drive coupling assembly.......................23
		4.3.2 Mounting and pulling device...................25
		4.3.3 Flexible coupling for operation...............27
	4.4 Gearbox commissioning...............................30
		4.4.1 Commissioning.................................31
	4.5 Test run............................................32
	4.6 Dismantle gearbox...................................32
		4.6.1 Important instructions for dismantling........32
5 Operation.................................................33
	5.1 Maintaining the gearbox.............................33
		5.1.1 Gearbox maintenance...........................33
		5.1.2 Changing the oil..............................34
		5.1.3 Maintaining the filter........................40
		5.1.4 Checking the breather plug....................41
		5.1.5 Maintaining the hydraulic system..............41
		5.1.6 Checking gearbox bearings.....................41
		5.1.7 Cleaning the gearbox casing...................42
	5.2 Replacing defective components......................42
		5.2.1 Replacing the heat exchanger..................42
	5.3 Troubleshooting.....................................45
		5.3.1 Gearbox troubleshooting.......................45
6 Technical data............................................47
	6.1 Technical data sheet................................47
	6.2 Main dimensions and connections.....................48
	6.3 Performance data....................................50
	6.4 Technical description...............................50
	6.5 Accessories.........................................51
		6.5.1 Hose connection for oil drainage..............51
		6.5.2 Mounting and pulling-off device...............52
	6.6 Oil levels and oil quantities.......................52
		6.6.1 Gearbox tilt..................................53
			6.6.1.1 Oil level mark line.....................53
			6.6.1.2 Oil quantities..........................54
	6.7 Permissible media...................................54
		6.7.1 Requirements for the cooling water quality....56
		6.7.2 Greases and lubricating pastes................56
	6.8 Tightening torques..................................58
		6.8.1 Screws and bolts with ISO metric thread.......58
	6.9 Identification of the gearbox.......................59

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M