CAT Beamed Stageloader K10 Bevel Spur Gearbox Technical Manual – PDF DOWNLOAD

Description

CAT Beamed Stageloader K10 Bevel Spur Gearbox Technical Manual – PDF DOWNLOAD

DESCRIPTION:

CAT Beamed Stageloader K10 Bevel Spur Gearbox Technical Manual – PDF DOWNLOAD

General

• Safe and trouble free operation of the equipment can only be ensured if the operating personnel are fully acquainted with the instructions contained in this manual and if these instructions as well as any local safety regulations are strictly observed.
• No liability is accepted and no warranty is given for damage that is caused by the non-compliance with the operating instructions or with recommended maintenance procedures.
• Neither is liability accepted for damage that is due to overloading, to wear, fatigue and/or aging of the equipment or parts thereof (e.g. hoses). On request, our qualified staff will be available to instruct your personnel. In the event of questions arising in connection with the operation of the equipment or with the contents of this instruction manual, we should be contacted immediately. This manual is protected by copyright.
• The contents of the manual may not, neither in whole nor in part, be disclosed to any third party without the written consent of WESTFALIA BECORIT

TABLE OF CONTENTS:

CAT Beamed Stageloader K10 Bevel Spur Gearbox Technical Manual – PDF DOWNLOAD

GENERAL 5
GENERAL INSTRUCTIONS 5
TRANSPORT 5
STORAGE 6
ASSEMBLY AND STARTUP 6
SAFETY GUIDELINES 8
DIMENSIONS OF THE K-101 BEVEL SPUR GEARBOX 9
DIMENSIONS OF K-101 BEVEL SPUR GEARBOX 10
TECHNICAL DATA OF K-10 GEARBOX 11
SHEAR HEAD SYSTEM 11
COOLING SYSTEM 11
WEIGHT OF GEARBOX 11
PERMISSIBLE CONTINUOUS RATINGS 12
PERMISSIBLE INPUT TORQUES 14
PERFORMANCE DATA OF K-101 GEARBOX 16
REQUIREMENTS FOR GEAR OILS 17
GENERAL 17
LOAD-CARRYING CAPACITY 17
AGING RESISTANCE 17
CLP OILS ACCORDING TO BB 20722 17
VISCOSITY 17
18
TABLE OF GEAR OILS 19
GENERAL 19
LUBRICATING PASTES 21
OIL LEVELS AND OIL QUANTITIES FOR K-101 GEARBOX 22
OIL LEVELS 22
DIPSTICK 22
DESCRIPTION OF THE K-101 BEVEL SPUR GEARBOX 23
DRIVE CONNECTION ASSEMBLY 24
BI619037
MTA – 1998 3
MOTOR SIDE 24
FLEXIBLE COUPLING FOR USE WITH FLUID COUPLING 25
INSTALLING AND REMOVING THE FLEXIBLE COUPLING 25
DRIVE CONNECTION PROTECTIVE COVER FOR USE WITH FLUID COUPLING 27
TRANSPORT OF THE GEARBOX 28
INSTALLATION OF DRIVE UNIT 28
1 GEARBOX 28
2 DRIVE CONNECTION ASSEMBLY 29
GENERAL INSTRUCTIONS FOR ASSEMBLY WORK ON GEARBOX 29
ADHESIVES 30
SCOPE 31
GENERAL INFORMATION 31
DATA IN PARTS LISTS AND DRAWINGS 31
Instant adhesive – Adhesive K 1 31
Fixing screws – Adhesive K 2 32
Fixing screws – Adhesive K 3 32
Sealing surfaces – Adhesive K 4 33
Sealing screw threads – Adhesive K 5 33
Fixing bearings – Adhesive K 6 34
Universal bonding – Adhesive K 7 35
Table 1 – Adhesives – Product names 35
GENERAL INSTRUCTIONS FOR GEARBOX TEST 36
1 LEAKAGE TEST 36
2 TEMPERATURE MEASUREMENT 36
3 GEARBOX NOISE 36
4 CONTACT PATTERN CHECK 36
5 INSIDE PAINT COAT CHECK 36
6 TEST RECORD 36
PROPER AND EVEN FILLING OF VOITH TURBO COUPLINGS 37
FILING PROCEDURE 37
START-UP 39
1 CHECKING OF OIL LEVELS 39
2 CHECKING OF GEARBOX AERATION 39
3 GREASE LUBRICATION 39
BI619037
MTA – 1998 4
OIL LUBRICATION AND MAINTENANCE 39
OIL CHANGE 39
OIL LEVEL CHECK 40
BREATHER PLUG 40
LUBRICATION WITH GREASE 41
PRESERVATION OF GEARBOXES 41
1 General 41
2 Preservation 41
3 Preservation of the Outside 42
4 Putting into Operation 42
5 Storing of the Gearbox 42
6 Important Note 42
7 Identification Marking 42
ANTIFREEZE MEASURES FOR GEARBOX WITH OIL COOLER 42
1 STORAGE AND TRANSPORT OF A GEARBOX WITH OIL COOLER 42
2 USE OF A GEARBOX WITH OIL COOLER 42

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M