CAT Beamed Stageloader VOITH COUPLINGS Installation and Operation Manual – PDF DOWNLOAD

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CAT Beamed Stageloader VOITH COUPLINGS Installation and Operation Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Beamed Stageloader VOITH COUPLINGS Installation and Operation Manual – PDF DOWNLOAD

Language : English
Pages :108
Downloadable : Yes
File Type : PDF
Size:3.38 MB

TABLE OF CONTENTS:

CAT Beamed Stageloader VOITH COUPLINGS Installation and Operation Manual – PDF DOWNLOAD

Technical Data 5
2 Declaration of incorporation of a subassembly
(Manufacturer’s declaration) acc. to Annex 11.B 7
2.1 Couplings used in non-hazardous areas 7
2.2 Couplings used in potentially explosive atmosphere . 8
3 Preface . ·.9
3.1 General intbrmation . ;,’ 9
3.2 Proper use 10
4 Safety · 11
4.1 Notes and symbols . 11
4.2 As delivered condition 12
4.3 Storage I Packing/ Preservation 12
4.3.1 Storage of turbo coupling . 12
4.3.2 Storage of flexible elements . 13
4.4 Unpacking and lifting 14
4.4.1 Lifting 14
4.5 General information with regard to dangerous situations 17
4.5.1 Fire extinguishing means . 19
4.6 Important information with regard to operation 20
4.7 Transportation . , 22
4.8 Staff qualification 23
4.9 Product observation 23
5 Voith Turbo Couplings with Constant Fill . 24
5.1 Function 24
5.2 Type designation 25
5.3 Design examples 27
5.3.1 Connecting coupling on the input side . 27
5.3.2 Connecting coupling on the output side . 28
6 Tightening Torques 29
6.1 Set screws and fixing bolts . 29
6.2 Fusible plugs, filler plugs, blind screws, and sight glasses 30
6.3 Fastening and nozzle screws , 30
7 Installation of Basic Coupling Type T 31
7.1 Tools . 31
7.2 Preparation . 32
7.3 Moo~~ . M
7.4 Mounting devices , . 36
8 Installation of Basic Coupling Type TN 37
8.1 Mounting . 38
9 Alignment 40
9.1 Flexible connecting couplings 40
9.1.1 Connecting couplings on input side (Outer wheel drive) 40
9.1.2 Connecting couplings on output side (Outer wheel drive) . 41
9.2 Laid lengths and type allocations
turbo coupling / flexible connecting coupling 42
9.3 Alignment tolerances 42
9.4 Alignment 43
10 Operating Fluids . 45
10.1 Requirements to be fulfilled by the operating fluid mineral oil 45
2
EM011981-0 (EN-US)
VOITH
Veith Turbo GmbH & Co. KG I Installation and Operating Manual Turbo Couplings with Constant Fill
10.1.1 Usable operating fluids 46
10.1.2 Proposed operating fluids 46
10.2 Proposed operating fluids for special requirements . 47
10.3 Requirements to be fulfilled by the operating fluid water . 48
10.3.1 Usable operating fluids . 48
10.3.2 Operating fluid water used for
turbo couplings with centrifugal valves (types TW . F . ) 48
11 Fill, Filling Check and Draining . 50
11.1 Coupling fill . 51
11.1.1 How to fill couplings installed in horizontal position . 51
11.1.2 How to fill couplings installed in vertical pos.tion Ji . 52
11.2 Filling check . 52
11.2.1 Level check for couplings installed in horizontal position 52
11.2.2 Level check for couplings installed in vertical position . 53
11.3 Draining the coupling . 54
11.3.1 Draining of couplings without delay chamber installed in horizontal position 54
11.3.2 Draining of couplings with delay chamber installed in horizontal position . 54
11.3.3 How to drain couplings installed in vertical position . 55
‘ 12 Commissioning . , 56
13 Maintenance, Repair 58
13.1 Outside cleaning 61
13.2 Flexible connecting coupling 62
13.2.1 Control of flexible elements wear . 62
13.2.2 Maintenance intervals 63
13.3 Bearings . 63
13.3.1 Bearing lubrication when using mineral oil as operating fluid 63
13.3.2 Bearing lubrication when using water as operating fluid . 63
13.3.3 Replacement of bearings/ re greasing . 63
13.4 Fusible plugs 64
13.4.1 Fusible plugs in couplings not suitable
for usage in potentially explosive atmospheres . 65
13.4.2 Fusible plugs in couplings suitable
for usage in potentially explosive atmospheres . 66
14 Assembly Control-, Commissioning and Maintenance Report 67
14.1 Assembly control report . 68
14.2 Commissioning report 70
14.3 Maintenance report for general maintenance 71
14.3.1 Maintenance report for flexible connecting coupling 72
15 Coupling Disassembly . 73
15.1 Preparation . 73
15.2 Removal . 74
15.3 Mechanical removal devices 75
15.4 Hydraulic removal devices . 76
Malfunctions – Remedial Action . 77
Queries, Orders placed for Service Engineers and Spare Parts . 80
Temperature Monitoring 81
MTS mechanical thermal switch unit for pre-warning 81
BTS non-contacting thermal switch unit . 82
BTS non-contacting thermal switch unit for pre-warning . 82
BTS-Ex non-contacting thermal switch unit for limiting
the maximum surface temperature 83
BTM non-contacting thermal measuring unit for pre-warning 84
19 Spare Parts lnformation . 86
19.1 Spare parts for type 154 T 87
19.2 Spare parts for types 206/274 T . 87
19.3 Spare parts for types T and TN 88
19.3.1 Spare parts for types 366 – 1150 T . 89
19.3.2 Spare parts for types 366/422/487/562/650 TN . 89
19.4 Spare parts for types 274 TV/TW . 91
19.5 Spare parts for types TV/TVV and TVN/TWN 92
19.5.1 Spare parts for types 366- 1150 TV/TVV 93
19.5.2 Spare parts for types 366/422/487/562/650 TVN/TWN 93
19.6 Spare parts for types TWS and TWSN 94
19.6.1 Spare part!$ for types 422 – 1)150 TWS . 95
19.6.2 Spare parts for types 422/487/562/650 TVVSN . 95
19.7 Spare parts for type 154 DT • 96
19.8 Spare parts for types 206 OT and 274 DT/DTV . 97
19.9 . Spare parts for types 1150 DT/DTV . 98
Spare parts information Connecting couplings . 100
Connecting couplings on the input side 100
Flexible cam coupling type ENK . 100
Flexible element coupling type EEK . 100
Flexible packet coupling type EPK . 101
Connecting coupling on the output side 101
Coupling Nor-Mex G . 101
Representatives Voith Turbo GmbH & Co. KG . 103
Index . 106

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