Cat Bucyrus 1300-W Walking Dragline Mechanical Maintenance Manual BI005571 – PDF DOWNLOAD

Description

Cat Bucyrus 1300-W Walking Dragline Mechanical Maintenance Manual BI005571 – PDF DOWNLOAD

FILE DETAILS:

Cat Bucyrus 1300-W Walking Dragline Mechanical Maintenance Manual BI005571 – PDF DOWNLOAD

Language : English
Pages : 187
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Cat Bucyrus 1300-W Walking Dragline Mechanical Maintenance Manual BI005571 – PDF DOWNLOAD

FOREWORD:

• The purpose of this manual is to provide information concerning the mechanical maintenance of the
  1300W Walking Dragline.
• The Model 1300W consists of three major units, the lower works, the rotating deck and the front end
  equipment. The lower works provides a foundation for the revolving frame and contains the base, swing
  rack and roller circle. The rotating deck includes the revolving frame and machinery house. The machinery
  house encloses all ofthe hoist, swing, drag and propel machinery, and the electrical systems required to
  control machine functions. It also contains an air filtration system to minimize heat and dirt build-up in
  the machinery house. An elevated cab mounted on the house provides the machinery operator’s station.
• The cab contains all machine operating controls. The front end equipment is comprised of the A-frame,
  fairlead, mast, boom, running ropes, boom structural strands, and dragline bucket.
• This manual consists of four chapters, each divided into sections. A table of contents is located in the front
  of the manual.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Cat Bucyrus 1300-W Walking Dragline Mechanical Maintenance Manual BI005571 – PDF DOWNLOAD

CHAPTER 1 – MECHANICAL MAINTENANCE
PAGE
Section 1- MAINTENANCE PROCEDURE
General 1
Maintenance Schedules and Reports 1
Safety 2
General 2
In-Operation Maintenance 2
Precautions Before and During Maintenance Work 2
Section 2 – LOWER WORKS
Base 5
Center Pintel 6
Swing Rack 7
Roller Circle 8
Lifting Hook and Hook Path 1
Section 3 – ROTATING DECK
Revolving Frame 11
Machinery Units 12
Hoist and Drag Machinery 12
Swing Machinery 18
Propel Machinery 3
Brakes – Style 4 and 5 44
Brakes – Style 1 47
Brakes – Style 2 49
l)rag Rope Support 51
Selsyn-Tie 52
Machinery House and Cabs 5:3
Structural Members and Panels 53
Dynavane Air Cleaner 53
House Fans 5:1
House Fans (Propellair) 54
House Fans (Chicago Blower) 55
Auxiliary Hoists and Overhead Crane 55
Walkways and Stairways 57
Rear Door Openers 57
Windshield Wiper 59
Operator s Seat 61
Swing Control Unit 61
Section 4 – FRONT END EQUIPMENT
Boom 63
Upper and Lower Deflection Sheaves and Towers 64
Boom Point 66
Hoist Rope House Deflector Rollers 68
Mast 68
A-Frame 68
BI 5571
Structural Strands 69
A-Frame Safety Structural Strands 71
Upper Lower and Intermediate Structural Strands 72
Hoist and Drag Ropes 78
Hoist Rope Replacement 78
Drag Rope Replacement 8
Fairlead 81
Buffer Cylinder 84
I)ragline Bucket 88
CHAPTER 2 – AIR SYSTEM
Section 1 – GENERAL MAINTENANCE
Safety 91
General 91
Maintenance of Air System 91
Air Compressor 91
Air Lines 91
Air Tank 91
Air Line l ubricator 93
Air Line Filter 93
Air Line Regulator 93
Anti-Freezer – Alcohol Type (Optional) 93
Solenoid Valves 93
Pressure Switches 93
Air Dryer 9~3
Section 2 – COMPONENT MAINTENANCE
Air Compressor (Kellogg-American) (B352) 95
Disassembly 95
Reassembly 96
Lubrication Specifications 97
Troubleshooting 97
Air Compressor (Kellogg-American) (B462) 98
Daily Maintenance 99
Weekly Maintenance 99
Monthly Maintenance 99
Head Valve Service 99
Piston Ring Service 1
Overhaul Procedure 1 1
Reassembly 1 1
Centrifugal Unloader Service 1 3
Air Line Lubricators 1 3
Micro-Fog Lubricator 1 3
Oil Fog Lubricator (Type 1 – 2 3 oz and 1/3 pint size) 1 4
Oil Fog Lubricator (Type 1 – 2 1/2 pint size) 1 4
Automatic Drain Filter 1 4
Anti-Freezer – Alcohol Type 1 6
Air Regulator 1 7
Air IJryer 1 8
BI 5571
CHAPTER 3 – LUBRICATION
Section 1 GENERAL MAINTENANCE
General 1 9
Lubrication Benchmarks 1 9
Lubrication Charts 11
Section 2 – AUTOMATIC SYSTEMS
A System 117
B System 117
C System 117
I) System 117
E System 118
F System 118
G System 118
H System 118
I System 118
J System 119
K System 119
L System 119
Control Panels 119
Pumps 119
Warning Devices 119
Cold Weather Equipment (Optional) 12
Lubricant Drum Handling Equipment (Optional) 12
CHAPTER 4 – TROUBLESHOOTING
Base Components 121
Revolving Frame 122
Hoist Drag Swing and Propel Machinery 122
Machinery House and Cabs 123
Lubrication Systems 124
Air System 125
Air Compressor 125
Centrifugal Unloader 127
Air Line Regulator 127
Air Lines and Storage Tank 127
Air Line Lubricator 127
Automatic Drain Filter 127
I)ynavane Air Cleaner 127
A-Frame 127
Mast 128
Boom 128
Dragline Bucket 128
Drag and Hoist Ropes 129
Fairlead 129
BI 5571
c·tn
APPENDICES
Appendix Al – GEAR INSPECTION lA
Appendix A2 – BOLT TORQUING
Bolt Torque Values for Static Joints Bulletin 6-82-1
Appendix A~i – ADJUSTMENTS
Boom Structural Strand Adjustments 5A
Brake Adjustment Tabulation 5A
Appendix A4 – PINION AND COUPLING INSTALLATION 7A
Appendix A5 – MAINTENANCE WELDING
Section 1 – Repair Welding of Base Revolving Frame A-Frame Walking Shoes and Drag Bucket 1lA
General llA
Recommended Electrodes and Preheat llA
Welding Electrodes o11A
Repair Welding Procedures 12A
General Procedure for Repair of Cracks o 12A
Preheat 13A
Welding Techniques o o13A
General Procedure for Repair of Broken Parts 13A
Procedure for the Repair of Cracked or Broken Drag Bucket Teeth 14A
Stress Relieving l6A
Procedure for Replacement of Bucket Lip Shrouds 16A
Drag Bucket Tooth Repair o o 16A
Drag Bucket Clevis Plates o18A
Section 2 – Repair Welding Swing Rack Teeth 21A
Section :3 -Welding and Cutting Equipment 25A
Section 4 – Stress Relieving and Temperature Measuring Equipment 26A
Appendix A6 – LUBRICATION BENCHMARKS
MPG – Multi-purpose Type Grease 27A
ACPL – Air Compressor (Piston Type) Lubricant 28A
MWCL – Monighan Walking Cam Lubricant o 29A
MPO – Multi-purpose Oil o3 A
OGL – Open Gear Lubricant 31A
RGL – Regular Type Gear Lubricant 32A
RCRL – Roller Circle Rail Lubricant 36A
RWRL – Running Wire Rope Lubricant 38A
SWRL – Structural Strand and Stationary Wire Rope Lubricant o39A
Appendix A7 – TAPERED ROLLER REPLACEMENT Bulletin 2-76-1
Appendix A8 – RAIL CHOCKING TIGHTNESS o41A
Appendix A9 – PREVENTIVE MAINTENANCE CHECKLISTS
Daily o 43A
Weekly o 45A
Monthly 48A
Quarterly 5lA
Semi-Annual 53A

Contact us: [email protected]

https://vimeo.com/870260996?share=copy

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V