Cat Bucyrus 1300-W Walking Dragline Mechanical Maintenance Manual BI615838 – PDF DOWNLOAD

Description

Cat Bucyrus 1300-W Walking Dragline Mechanical Maintenance Manual BI615838 – PDF DOWNLOAD

FILE DETAILS:

Cat Bucyrus 1300-W Walking Dragline Mechanical Maintenance Manual BI615838 – PDF DOWNLOAD

Language : English
Pages : 184
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Cat Bucyrus 1300-W Walking Dragline Mechanical Maintenance Manual BI615838 – PDF DOWNLOAD

FOREWORD:

• The purpose of this manual is to provide information concerning the mechanical maintenance
  of the 1300W Walking Dragline.
• The Model 1300W consists of three major units, the lower works, the rotating deck and the
  front end equipment. The lower works provides a foundation for the revolving frame and contains the
  base, swing rack and roller circle. The rotating deck includes the revolving frame and machinery
  house. The machine­ ry house encloses all of the hoist, swing, drag and propel machinery, and the
  electrical sysf;fms required to control machine functions. It also contains an air filtration
  system to minimize heat and dirt build-up in the machinery house. An elevated cab mounted on the
  house provides the machinery operator’s station. The cab contains all machine operating controls.
  The front end equipment is comprised of the A-frame, fairlead, mast, boom, running ropes, boom
  structural strands, and dragline bucket.
• This manual consists of four chapters, each divided into sections. A table of contents is located
  in the front of the manual.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Cat Bucyrus 1300-W Walking Dragline Mechanical Maintenance Manual BI615838 – PDF DOWNLOAD

CHAPTER 1 – MECHANICAL MAINTENANCE
PAGE
Section 1 – MAINTENANCE PROCEDURE
General 1
Maintenance Schedules and Reports 1
Safety 2
General ;, 2
In-Operation Maintenance 2
Precautions Before and During Maintenance Work 2
l
Section 2 – LOWER WORKS
Base 5
Center Pintel 6
Swing Rack 7
Roller Circle 8
Lifting Hook and Hook Path 10
Section 3- ROTATING DECK
Revolving Frame 11
Machinery Units 12
Hoist and Drag Machinery 12
Swing Machinery 18
Propel Machinery 30
Brakes – Style 4 and 5 44
Brakes – Style 1 47
Brakes – Style 2 49
Drag Rope Support 51
Selsyn-Tie 52
Machinery House and Cabs 53
Structural Members and Panels 53
Dyna vane Air Cleaner 53
House Fans 53
House Fans (Propellair) 54
House Fans (Chicago Blower) 55
Auxiliary Hoists and Overhead Crane 55
Walkways and Stairways 57
Rear Door Openers 57
Windshield Wiper : 59
Operator’s Seat 61
Swing Control Unit 61
Section 4 – FRONT END EQUIPMENT
Boom 63
Upper and Lower Deflection Sheaves and Towers 64
Boom Point 66
Hoist Rope House Deflector Rollers 68
Mast 68
A-Frame 68
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Structural Strands 69
A-Frame Safety Structural Strands 71
Upper, Lower and Intermediate Structural Strands 72
Hoist and Drag Ropes 78
Hoist Rope Replacement 78
Drag Rope Replacement 80
Fairlead 81
Buffer Cylinder 84
Dragline Bucket 88
CHAPTER 2 – AIR SYSTEM
Section 1 – GENERAL MAINTENANCE
Safety l •••••••••••••••••••••••• 91
General 91
Maintenance of Air System 91
Air Compressor 91
Air Lines 91
Air Tank 91
Air Line Lubricator 93
Air Line Filter 93
Air Line Regulator 93
Anti-Freezer – Alcohol Type (Optional) 93
Solenoid Valves 93
Pressure Switches 93
Air Dryer 93
Section 2 – COMPONENT MAINTENANCE
Air Compressor (Kellogg-American) (B352) 95
Disassembly 95
Reassembly 96
Lubrication Specifications 97
Troubleshooting 97
Air Compressor (Kellogg-American) (B462) 98
Daily Maintenance 99
Weekly Maintenance 99
Monthly Maintenance 99
Head Valve Service 99
Piston Ring Service 100
Overhaul Procedure 101
Reassembly 101
Centrifugal Unloader Service , 103
Air Line Lubricators 103
Micro-Fog Lubricator 103
Oil Fog Lubricator (Type 10-002, 3 oz and 1/3 pint size) 104
Oil Fog Lubricator (Type 10-002, 1/2 pint size) 104
Automatic Drain Filter 104
Anti-Freezer – Alcohol Type 106
Air Regulator 107
Air Dryer 108
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CHAPTER 3 – LUBRICATION
Section 1 – GENERAL MAINTENANCE
General 109
Lubrication Benchmarks 109
Lubrication Charts 110
Section 2 – AUTOMATIC SYSTEMS
A System 117
B System 117
C System : 117
D System 117
E System , 118
F System 118
G System 118
H System , 118
I System 118
J System 119
K System 119
L System 119
Control Panels 119
Pumps 119
Warning Devices 119
Cold Weather Equipment (Optional) 120
Lubricant Drum Handling Equipment (Optional) 120
CHAPTER 4 – TROUBLESHOOTING
Base Components 121
Revolving Frame 122
Hoist, Drag, Swing and Propel Machinery 122
Machinery House and Cabs 123
Lubrication Systems 124
Air System 125
Air Compressor 125
Centrifugal Unloader 127
Air Line Regulator , 127
Air Lines and Storage Tank 127
Air Line Lubricator 127
Automatic Drain Filter 127
Dynavane Air Cleaner 127
A-Frame : 127
Mast 128
Boom 128
Dragline Bucket 128
Drag and Hoist Ropes 129
Fairlead 129
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APPENDICES
l
Appendix Al – GEAR INSPECTION lA
Appendix A2 – BOLT TORQUING
Bolt Torque Values for Static Joints Bulletin 6-82-1
Appendix A3 – ADJUSTMENTS
Boom Structural Strand Adjustments 5A
Brake Adjustment Tabulation 5A
Appendix A4-PINION AND COUPLING INSTALLATION 7A
Appendix A5 – MAINTENANCE WELDING
Section 1 – Repair Welding of Base, Revolving Frame, A-Frame, Walking Shoes and Drag Bucket llA
General , 1 lA
Recommended Electrodes and Preheat 1 lA
Welding Electrodes 1 lA
Repair Welding Procedures 12A
General Procedure for Repair of Cracks 12A
Preheat 13A
Welding Techniques 13A
General Procedure for Repair of Broken Parts 13A
Procedure for the Repair of Cracked or Broken Drag Bucket Teeth 14A
Stress Relieving 16A
Procedure for Replacement of Bucket Lip Shrouds 16A
Drag Bucket Tooth Repair 16A
Drag Bucket Clevis Plates 18A
Section 2 – Repair Welding Swing Rack Teeth 21A
Section 3 – Welding and Cutting Equipment 25A
Section 4 – Stress Relieving and Temperature Measuring Equipment 26A
Appendix A6-LUBRICATION BENCHMARKS
MPG- Multi-purpose Type Grease 27A
ACPL- Air Compressor (Piston Type) Lubricant 28A
MWCL – Monighan Walking Cam Lubricant 29A
MPO – Multi-purpose Oil 30A
OGL – Open Gear Lubricant 31A
RGL – Regular Type Gear Lubricant 32A
RCRL – Roller Circle Rail Lubricant 36A
RWRL – Running Wire Rope Lubricant 38A
SWRL – Structural Strand and Stationary Wire Rope Lubricant 39A
Appendix A7 -TAPERED ROLLER REPLACEMENT Bulletin 2-76-1
Appendix A8 – RAIL CHOCKING TIGHTNESS 41A
Appendix A9 – PREVENTIVE MAINTENANCE CHECKLISTS
Daily 43A
Weekly 45A
Monthly 48A
Quarterly 51A
Semi-Annual 53A

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• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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