Cat Bucyrus 1370W Walking Dragline Mechanical Maintenance Manual BI005573 – PDF DOWNLOAD

Description

Cat Bucyrus 1370W Walking Dragline Mechanical Maintenance Manual BI005573 – PDF DOWNLOAD

FILE DETAILS:

Cat Bucyrus 1370W Walking Dragline Mechanical Maintenance Manual BI005573 – PDF DOWNLOAD

Language : English
Pages : 174
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Cat Bucyrus 1370W Walking Dragline Mechanical Maintenance Manual BI005573 – PDF DOWNLOAD

FOREWORD:

• The purpose of this manual is to provide information concerning the mechanical maintenance of the
  1370W Walking Dragline.
• The Model 1370W consists of three major units, the lower works, the rotating deck and the front end
  equipment. The lower works provides a foundation for the revolving frame and contains the base, swing
  rack and roller circle. The rotating deck includes the revolving frame and machinery house. The machinery
  house encloses all ofthe hoist, swing, drag and propel machinery, and the electrical systems required to
  control machine functions. It also contains an air filtration system to minimize heat and dirt build-up in
  the machinery house. An elevated cab mounted on the house provides the machinery operator’s station.
• The cab contains all machine operating controls. The front end equipment is comprised of the A-frame,
  fairlead, mast, boom, running ropes, boom structural strands, and dragline bucket.
• This manual consists offour chapters, each divided into sections. A table ofcontents is located in the front
  of the manual.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Cat Bucyrus 1370W Walking Dragline Mechanical Maintenance Manual BI005573 – PDF DOWNLOAD

CHAPTER 1 – MECHANICAL MAINTENANCE
PAGE
Section 1 – MAINTENANCE PROCEDURE
General 1
Maintenance Schedules and Reports 1
Safety ‘ 2
General 2
In-Operation Maintenance 2
Precautions Before and During lVlaintenance Work 2
Section 2 – LOWER WORKS
Base 5
Swing Rack 6
Roller Circle 6
Lifting Hook and Hook Path 9
Center Pintle 1
Section 3 – ROTATING DECK
Revolving Frame 11
Machinery Units 11
Hoist and Drag Machinery 12
Swing Machinery 19
Propel Machinery 28
Brakes – Style 3, 4, and 5 35
Brakes – Style 1 4
Brakes – Style 2 41
Drag Rope Support 44
Drag Rope Dirt Trough Cleaning System 45
Selsyn-Tie 46
Retractable Ladder – Optional 46
Machinery House and Cabs ‘ 48
Structural Members and Panels 48
Dynavane Air Cleaner 48
House Fans 48
House Fans (Propellair) 49
House Fans (Chicago Blower) 49
Auxiliary Hoists and Overhead Crane 5
Walkways and Stairways 51
Rear Door Openers 51
Windshield Wiper 54
Operator’s Seat 55
Swing Control Unit 55
Section 4 – FRONT END EQUIPMENT
Boom 57
Upper and Lower Deflection Sheaves and Towers 58
Boom Point ; 58
Mast 6
A-Frame 62
© BUCYRUS·ERIE COMPANY, 1983
BI 5573
1– -<
Structural Strands 65
A-Frame Safety Structural Strands 66
Upper, Lower and Intermediate Structural Strands 66
Hoist and Drag Ropes 69
Hoist Rope Replacement ‘ 7
Drag Rope Replacement 71
Fairlead 73
Straight Through Type Fairlead 73
Buffer Cylinder 75
Over and Under Type Fairlead ‘ 76
Fairlead Restriction Brake 78
Dragline Bucket 79
CHAPTER 2 – AIR SYSTEM
Section 1· GENERAL MAINTENANCE
Safety 83
General 83
Maintenance of Air System 83
Air Compressor 83
A ir Lines 83
Air Tank 85
Air Line Lubricator 85
Air Line Filter 85
Air Line Regulator 85
Anti-Freezer – Alcohol Type (Optional) 85
Solenoid Valves 85
Pressure Switches 85
Air Dryer 86
Section 2 – COMPONENT MAINTENANCE
Air Compressor (Kellogg-American) 87
Daily Maintenance , , ‘ 87
Weekly Maintenance 87
Monthly Maintenance 87
Head Valve Service 87
Piston Ring Service 89
Overhaul Procedure ,89
Reassembly 9
Centrifugal Unloader Service 91
Air Line Lubricators 92
Micro-Fog Lubricator 92
Oil Fog Lubricator (Type 1 – 2,3 oz and 1/3 pint size) 92
Oil Fog Lubricator (Type 1 – 2, 1/2 pint size) 92
Automatic Drain Filter 93
Anti-Freezer – Alcohol Type 95
Air Regulator 95
Air Dryer 96
CHAPTER 3 – LUBRICATION
Section 1 – GENERAL MAINTENANCE
General 97
Lubrication Benchmarks ‘ 97
Lubrication Charts 99
BI 5573
ff–f’F
Section:2 – AUTOMATIC SYSTEMS
A System 1 5
BSystem 1 5
C System 1 6
D System 1 6
E System 1 6
F System 1 6
G System 1 6
H System 1 6
I System 1 7
J System 1 7
K System 1 7
L System 1 7
Control Panels 1 7
Pumps 1 8
Warning Devices 1 8
Cold Weather Equipment (Optional) 1 9
Lubricant Drum Handling Equipment (Optional) 1 9
CHAPTER 4 – TROUBLESHOOTING
Base Components III
Revolving Frame 112
Hoist, Drag, Swing and Propel Machinery 112
Machinery House and Cabs 113
Lub,rication Systems 114
Air System 115
Air Compressor 115
Centrifugal Unloader 117
Air Line Regulator 117
Air Lines and Storage Tank 117
Air Line Lubricator 117
Automatic Drain Filter , 117
Dynavane Air Cleaner 117
A-Frame 117
Mast ‘ 118
Boom ‘ , 118
Dragline Bucket 118
Drag and Hoist Ropes 119
Fairlead 119
BUCYRUS-ERIE COMPANY, 1983
BI 5573
APPENDICES
Appendix Al- GEAR INSPECTION o o olA
Appendix A2 – BOLT TORQUING
Bolt Torque Values for Static Joints Bulletin 6-82-1
Appendix A3 – ADJUSTMENTS
Boom Structural Strand Adjustments ‘ 5A
Brake Adjustment Tabulation 5A
Appendix A4 – PINION AND COUPLING INSTALLATION 7A
Appendix A5 – MAINTENANCE WELDING
Section 1 – Repair Welding of Base, Revolving Frame, A-Frame, Walking Shoes and Drag Bucket ‘ llA
General llA
Recommended Electrodes and Preheat llA
Welding Electrodes IIA
Repair Welding Procedures 12A
General Procedure for Repair of Cracks 12A
Preheat 13A
Welding Techniques 13A
General Procedure for Repair of Broken Parts 13A
Procedure for the Repair of Cracked or Broken Drag Bucket Teeth 14A
Stress Relieving o 16A
Procedure for Replacement of Bucket Lip Shrouds 16A
Drag Bucket Tooth Repair ‘ o 16A
Drag Bucket Clevis Plates 18A
Section 2 – Repair Welding Swing Rack Teeth 2lA
Section 3 – Welding and Cutting Equipment 25A
Section 4 – Stress Relieving and Temperature Measuring Equipment 26A
Appendix A6 – LUBRICATION BENCHMARKS
MPG – Multi-purpose Type Grease 27A
ACPL – Air Compressor (Piston Type) Lubricant 28A
MWCL – Monighan Walking Cam Lubricant 29A
MPO – Multi-purpose Oil 3 A
OGL – Open Gear Lubricant 31A
RGL – Regular Type Gear Lubricant 32A
RCRL – Roller Circle Rail Lubricant ‘ o36A
RWRL – Running Wire Rope Lubricant 3SA
SWRL – Structural Strand and Stationary Wire Rope Lubricant 39A
Appendix A7 -TAPERED ROLLER REPLACEMENT Bulletin 2-76-1
Appendix AS – PREVENTIVE MAINTENANCECHECKLISTS’
Daily o o o 43A
Weekly , 45A
Monthly 4SA
Quarterly 51A
Semi-Annual 53:\

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