Cat Bucyrus 1570W Walking Dragline Mechanical Maintenance Manual BI006738 – PDF DOWNLOAD

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Cat Bucyrus 1570W Walking Dragline Mechanical Maintenance Manual BI006738 – PDF DOWNLOAD

FILE DETAILS:

Cat Bucyrus 1570W Walking Dragline Mechanical Maintenance Manual BI006738 – PDF DOWNLOAD

Language : English
Pages : 201
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Cat Bucyrus 1570W Walking Dragline Mechanical Maintenance Manual BI006738 – PDF DOWNLOAD

FOREWORD:

• The purpose of this mal}ual is to provide information concerning the mechanical maintenance of the
  1570W Walking Dragline.
• The Model 1570W consists of three major units, the lower works, the rotating deck and the front end
  equipment. The lower works provides a foundation for the revolving frame and contains the base, swing
  rack and roller circle. Therotating deck includes the revolving frame and machinery house. Themachinery
  house encloses all ofthe hoist, swing, drag and propel machinery, and the electrical systems required to
  control machine functions. It also contains an air filtration system to minimize heat and dirt build-up in
  the machinery house. An elevated cab mounted on the house provides the machinery operator’s station.
• The cab contains all machine operating controls. The front end equipment is comprised of the A-frame,
  fairlead, mast, boom, running ropes, boom structural strands, and dragline bucket.
  This manual consists offour chapters, each divided into sections. Atable ofcontents is located in the front
  of the manual.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Cat Bucyrus 1570W Walking Dragline Mechanical Maintenance Manual BI006738 – PDF DOWNLOAD

CHAPTER 1 – MECHANICAL MAINTENANCE
PAGE
Section 1 – MAINTENANCE PROCEDURE
General 1
Maintenance Schedules and Reports 1
Safety 2
General 2
In-Operation Maintenance 2
Precautions Before and During Maintenance Work 2
Section 2 -LOWER WORKS
Base 5
Swing Rack 6
Roller Circle 6
Lifting Hook and Hook Path 9
Center Pintle : 10
Section 3 -ROTATING DECK
Revolving Frame • 11
Machinery Units 11
Hoist and Drag Machinery 12
Swing Machinery 19
System Stairways • BUCYRUS·ERIE COMPANY, 1984
BI006738
AirTank Section 2 -COMPONENT MAINTENANCE
Air Compressor (Kellogg-American) 89
Daily Maintenance 89
Weekly Maintenance 89
Monthly Maintenance 89
Head Valve Service : 89
Piston Ring Service 91
Overhaul Procedure 91
Reassembly 92
Centrifugal Unloader Service 93
Air Line Lubricators 94
Micro-Fog Lubricator 94
Oil Fog Lubricator (Type 10-002, 3 oz and 113 pint size) 94
Oil Fog Lubricator (Type 10-002, 112 pint size) 94
Automatic Drain Filter 95
Anti-Freezer – Alcohol Type 97
Air Regulato~ 97
Air Dryer 98
CHAPTER 3 – LUBRICATION
Section 1 -GENERAL MAINTENANCE
General 99
Lubrication Benchmarks ‘ ‘ 99
Lubrication Charts 100
Hoist and Drag Ropes 71
Hoist Rope Replacement : ” 72
Drag Rope Replacement 73
Fairlead 75
Straight Through Type Fairlead : 75
Buffer Cylinder 77
Over and Under Type Fairlllad 79
Fairlead Restriction Brake 81
Dragline Bucket 83
CHAPTER 2 – AIR SYSTEM
Section 1 -GENERAL MAINTENANCE
Safety 85
General 85
Maintenance of Air System 85
Air Compressor 85
Air Lines 85
Air Tank ‘ 87
Air Line Lubricator 87
Air Line Filter 87
Air Line Regulator 87
Anti-Freezer – Alcohol Type (Optional) 87
Solenoid Valves 87
Pressure Switches 87
Air Dryer 88
Maintenance Service 1/3 1/2
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Section 2 · AUTOMATIC LUBE SYSTEMS
A System 107
B System 107
C System 108
D System 108
E System 108
F System 108
G System : 108
H System 108
I System 109
J System 109
K System 109
L System 109
Control Panels 109
Pumps 110
Warning Devices 110
Gearcase Oil Filtration System (Optional) 111
Cold Weather Equipment (Optional) 111
Lubricant Drum Handling Equipment (Optional) III
CHAPTER 4 – TROUBLESHOOTING
Base Components 113
Revolving Frame 114
Hoist, Drag, Swing and Propel Machinery 114
Machinery House and Cabs 115
Lubrication Systems 116
Air System 117
Air Compressor 117
Centrifugal Unloader 119
Air Line Regulator 119
Air Lines and Storage Tank , 119
Air Line Lubricator 119
Automatic Drain Filter , 119
Dynavane Air Cleaner 119
A·Frame 119
Mast • 120
Boom 120
Dragline Bucket 120
Drag and Hoist Ropes 121
Fairlead 121
• BUCYRUS·ERIE COMPANY, 1984
– • A-BUCYRUS-
BI006738
APPENDICES
Appendix Al GEAR INSPECTION lA
Appendix A2- BOLT TORQUING
Tarqua WlaIch ~ • ‘ 3A
‘l\Jrn (f-~ MItbad 4A
Ap~nmxA3-Boom Structural Strand Adjustments 5A
Brake Adjustment Tabulation 5A
Hoist Rope Deflection Sheaves and Guards Location 6A
Ap~ndix A4- PINION AND COUPLING INSTALLATION 7A
Ap~ndix A5 MAINTENANCE WELDING
Section 1 Repair Welmng of Base, Revolving Frame, A·Frame, Walking Shoes and Drag Bucket 1lA
General llA
Recommended Electrodes and Preheat llA
Welding Electrodes llA
Repair Welding Procedures l2A
General Procedure for Repair of Cracks l2A
Preheat l3A
Welding Techniques l3A
General Procedure for Repair of Broken Parts l3A
Procedure for the Repair of Cracked or Broken Drag Bucket Teeth l4A
Stress Relieving l6A
Procedure for Replacement of Bucket Lip Shrouds l6A
Drag Bucket Tooth Repair l6A
Drag Bucket Clevis Plates ; l8A
Section 2- Repair Welding Swing Rack Teeth 2lA
Section 3- Welding and Cutting Equipment 25A
Section 4 Stress Relieving and Temperature Measuring Equipment 26A
Appendix A6- LUBRICATION BENCHMARKS
MPG – Multi·purpose Type Grease 27 A
ACPL – Air Compressor (Piston Type) Lubricant 28A
MWCL – Monighan Walking Cam Lubricant 29A
MPO – Multi·purpose Oil 30A
OGL – Open Gear Lubricant 3lA
RGL – Regular Type Gear Lubricant 32A
RCRL – Roller Circle Rail Lubricant • 36A
RWRL – Running Wire Rope Lubricant 38A
SWRL – Structural Strand and Stationary Wire Rope Lubricant 39A
Appendix A7- TAPERED ROLLER REPLACEMENT ” Bulletin 2-76-1
Appendix A8 PREVENTIVE MAINTENANCE CHECKLISTS
Daily 43A
Weekly 45A
Monthly 48A
Quarterly ‘ 5lA
Semi·Annual 53A
Appendix A9 – BRAKE OR CLUTCH MAINTENANCE CHECKLIST •••••••••••••••••••••••••••• 56A
Brake Lining Burnish-In Procedure 57A

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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