Cat Bucyrus 2570WS Walking Dragline Operator’s Manual SN 141073 – PDF DOWNLOAD

Description

Cat Bucyrus 2570WS Walking Dragline Operator’s Manual SN 141073 – PDF DOWNLOAD

FILE DETAILS:

Cat Bucyrus 2570WS Walking Dragline Operator’s Manual SN 141073 – PDF DOWNLOAD

Language : English
Pages : 100
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Cat Bucyrus 2570WS Walking Dragline Operator’s Manual SN 141073 – PDF DOWNLOAD

GENERAL INFORMATION:

• This manual is designed to assist the owner in the operation and maintenance of this machine. By
  following easy to understand step-by-step procedures, the operators and maintenance personnel can
  perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure is
  used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK, and should not be used as a reference to order parts. A
  separate, detailed parts book has been supplied. Please carefully read the instructions in it.
  Parts are grouped by Technical Publications Plate Numbers with the relevant part numbers identified
  for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT HAND (RH) and
  LEFT-HAND (LH) parts correspond to the operator’s hands at the controls as seated when operating
  the machine. Please state the correct machine SERIAL NUMBER when corresponding or contacting our
  factory service or parts departments. Records on each machine are filed by serial number and when
  given this number, your machine’s specific design and original equipment is accessed quickly
  by the Bucyrus International’s parts representative.

Precautions for Fire Prevention:
• Have a “charged” fire extinguisher on hand and know how to use it. Inspect and service the
extinguisher as indicated on its instruction plate.
• DO NOT smoke while handling flammables or when near batteries.
• Inspect all lines, tubes, and hoses carefully. Tighten all connections to the recommended
torque. See Chapter 4 of this manual for the Scheduled Maintenance recommendations and
the walk around inspection procedure.
• Repair or replace loose or damaged lines, tubes, and leaking hoses which can cause a fire.
• Make certain clamps, guards, and shields are replaced properly to prevent vibration and the
chafing of parts during operation.
• DO NOT carry flammable fluids such as gasoline or solvents on board the machine.
• DO NOT over-bend or strike pressurized lines, tubes or hoses. DO NOT install bent or damaged
lines, tubes, or hoses. Replace them immediately.
• DO NOT start the machine or move any of the controls if a warning tag is attached to the
controls or start panel.
• Keep all cleaning rags properly stored. DO NOT discard them into a pile on board.
• Keep all structural frame compartments, walkways, and work areas clean and free of lubricant
residue.
• DO NOT weld, burn, or perform service on the machine alone.
• If a motor or other component is running hot, shut down the machine until it has cooled and the
cause of the overheating has been determined and repaired.

TABLE OF CONTENTS:

Cat Bucyrus 2570WS Walking Dragline Operator’s Manual SN 141073 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
MACHINE PLACARDS 7
FIRE PREVENTION 9
Fire Extinguisher Locations 9
SAFETY PRECAUTIONS 11
TRAINING 14
MECHANICAL OVERVIEW 15
BASE 15
2570WS Base 15
REVOLVING FRAME 16
Revolving Frame 17
Revolving Frame Viewed from Beneath 18
PROPEL MACHINERY 19
Propel Machinery 19
WALKING EQUIPMENT 20
Walking Equipment 20
SWING MACHINERY 21
Swing Machinery Locations 21
Swing Motor/Gearcase Details 22
HOIST/DRAG MACHINERY 23
Hoist/Drag Machinery Location 23
Hoist/Drag Machinery – Side View 23
Hoist/Drag Machinery 24
FAIRLEAD 26
Fairleads – Location 26
Fairlead – Assembly 27
BOOM 28
Boom Assembly 28
MAST 30
Mast Assembly 30
A-FRAME 31
A-Frame Assembly 31
ROPES 31
Wire Ropes 32
MACHINERY HOUSE 32
IMPORTANT NOTE
This document is protected under applicable copyright laws to the extent available Any
unauthorized and unlawful reproduction, distribution or other use shall be subject to liability
© 2000 Bucyrus International, Inc All Rights Reserved
2570WS Walking Dragline
Operator’s Manual
Manual No 10055
sn 141073 Lot 2
BI616785
July, 2001
BUCYRUS INTERNATIONAL, Inc
2570WS Walking Dragline
HOUSE VENTILATION 33
OPERATOR’S CAB AND ELECTRICAL CONTROL ROOMS 33
Operator’s Cab – Location 33
WALKWAYS, RAILINGS, STAIRWAYS, AND PLATFORMS 34
OVERHEAD CRANES AND AUXILIARY WINCHES 34
BALLAST 34
LUBRICATION SYSTEMS 34
AIR COMPRESSORS 35
Air Compressor 35
BUCKET 35
MACHINE SPECIFICATIONS 36
COMPONENT WEIGHTS 38
Machine Nomenclature 41
CAB AND ANTEROOM 41
Operator’s Cab 42
OPERATOR’S SEAT 43
Operator’s Seat and Controls 43
SEAT FUNCTIONS AND OPERATION 44
OPERATOR’S CONTROLS 46
WINDSHIELD WIPER/WASHER 47
PRIMARY CONTROLLERS 48
LEFT CONTROLLER 48
RIGHT CONTROLLER 48
PLUGGING THE MOTION 49
MASTERSWITCH SERVICE 50
SECONDARY CONTROLS 51
Operator’s Control Console – Left 51
Operator’s Control Console – Right 52
OPERATOR DISPLAY 54
OPERATOR INTERFACE TERMINAL (OIT) 54
HOIST/DRAG LIMIT CALIBRATION 55
OPERATOR CONTROLS IN THE MACHINERY HOUSE 56
Starting Panel – LEFT (In the Machinery House) 56
Starting Panel – RIGHT (In the Machinery House) 58
PRE-START INSPECTION 60
MACHINE START-UP 61
MG SET START PROCEDURE 61
SWING START PROCEDURE 61
MACHINE SHUTDOWN 62
PLC OPERATION 62
PROPEL ENCODER CALIBRATION 62
TYPICAL DIGGING CYCLE 63
Operator’s Controls – Machinery Motions 63
GROUND PREPARATION 64
BI616785
BUCYRUS INTERNATIONAL, Inc
2570WS Walking Dragline
July, 2001
R
3 Manual No 10055
WALKING / PROPEL OPERATION 65
WALKING MACHINERY 65
WALKING MACHINERY CONTROL 66
PREPARATIONS FOR WALKING 67
WALKING 67
Walking Cam Positions 69
Walking Shoe Support 71
OPERATOR’S DISPLAY 73
Operator’s Display Panel – Front View 73
DISPLAY SCREENS 74
DISPLAY AREA AND INDICATORS 74
Title Screen 75
Main Menu Screen 76
Information Screen – Main Menu 77
Active Alarm Screen 79
New alarm Screen 80
Rope Reeving Screen 81
Calibration Screen 82
Walking Shoe Encoder Calibration Screen 84
Fault Counters/Operating Hours Screen 85
Operator’s Controls Screen 86
CONTROLS ON THE OPERATOR’S SCREEN 87
BRAKE SWITCHES 87
TIME/DATE WINDOW 87
CONTROL STATUS INDICATORS 88
LIMIT SLOWDOWN INDICATORS 88
DIG/WALK TRANSFER SWITCH 88
INFORMATIONAL ICONS 89
Boom Raising and Lowering Screen 92
Tightline Parameters Screen 94
Lube System Timing Menu 95
Open Gear Lube (OGL) Timing #1 96
Walking Shoe Positions Screen 97
Setup Screen 98

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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