CAT Bucyrus 25M3 Continuous Miner Operation Manual BI000972 – PDF DOWNLOAD
$28.95
CAT Bucyrus 25M3 Continuous Miner Operation Manual BI000972 – PDF DOWNLOAD
Description
CAT Bucyrus 25M3 Continuous Miner Operation Manual BI000972 – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus 25M3 Continuous Miner Operation Manual BI000972 – PDF DOWNLOAD
Language : English
Pages : 392
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus 25M3 Continuous Miner Operation Manual BI000972 – PDF DOWNLOAD
Bucyrus 25M3 Continuous Miner
Serial No.: N/A
and is only permitted to be used for equipment of this type.
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus 25M3 Continuous Miner Operation Manual BI000972 – PDF DOWNLOAD
Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Before transport 3 8
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Machine control system 5 10
Red zone 5 22
Safety precautions for underground operation 5 27
Tramming safety rules 5 27
Starting procedure 5 28
Shutdown procedure 5 30
Tramming the miner 5 31
Cutter head operation 5 33
Conveyor operation 5 34
Scrubber motor operation 5 35
Area and headlight operation 5 36
Fire suppression in radio remote operation 5 37
Shear up/down in radio remote operation 5 38
Gathering head raise/float in radio remote operation 5 38
Stabilizer cylinder raise/lower in radio remote operation 5 38
Conveyor raise/lower/left/right in radio remote operation 5 38
Breaker on/off in radio remote operation 5 40
Typical cutting sequence 5 41
Mechanical assemblies 5 43
Hydraulic system 5 49
Water system 5 84
Electrical system 5 94
Instructions on the maintenance 5 129
Important notes 5 129
Before maintenance 5 129
Torque values 5 131
Specific lubrication and maintenance instructions 5 135
Every shift 5 135
Every third shift (daily) 5 137
Weekly 5 143
Monthly 5 146
Every three months 5 152
Every six months 5 156
Instructions on the adjustment procedures 5 162
Pilot/auxiliary pump circuit relief 5 164
Main control valve 5 166
Tram track 5 169
Tail shim 5 174
Chain tension 5 177
Mechanical 5 177
Grease take-up 5 179
Hydraulic 5 181
Cutter motor feedback 5 182
Replacement of wear parts 5 185
Cutter head (boom) assembly 5 185
Boom pivot pin 5 189
Shear cylinder 5 194
Center cutter drum 5 199
End cutter drum 5 203
Drum drive motor 5 207
Drum drive torque limiting clutch 5 213
Drum drive gear case 5 218
Gathering head assembly 5 223
Gathering head drive motor 5 228
Gathering head gear case 5 233
Gathering head foot shaft 5 239
Gathering head lift cylinder 5 242
CLA 5 245
CLA tip replacement 5 248
Tram motor 5 249
Tram primary planetary gear 5 254
Tram brake 5 257
Tram secondary planetary gear 5 262
Tram case 5 267
Tram reach gear set 5 272
Tram sprocket 5 280
Tram track front idler 5 287
Front idler take-up cylinder 5 291
Hydraulic pump 5 293
Hydraulic pump motor 5 296
Scrubber fan/motor 5 299
Stabilizer cylinder 5 302
Swivel pin assembly 5 304
Tail roller 5 306
Chain replacement 5 308
Troubleshooting procedures 5 309
Typical hydraulic problems 5 310
Contaminants in hydraulic systems 5 311
Specific hydraulic circuits 5 312
Multi-function failure 5 312
Oil tank fill 5 313
Cutter head raise 5 313
Cutter head lower 5 313
Gathering head raise 5 314
Gathering head float 5 314
Conveyor raise 5 314
Conveyor lower 5 315
Conveyor swing 5 315
Stabilizer up 5 315
Stabilizer down 5 315
General safety procedures for shutdown 5 316
Excessive noise 5 317
Excessive heat 5 318
Incorrect flow 5 319
Incorrect pressure 5 320
Faulty operation 5 321
Restarting checklist 5 322
Water system 5 323
Electrical system 5 325
Bearings 5 329
6 Technical data
Technical data 6 4
Tightening torques 6 6
Permissible data 6 7
Lubrication fluids and greases 6 7
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Need help? Contact: [email protected]
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.M
