CAT BUCYRUS 295HR Mining Shovel Operator’s Manual – PDF DOWNLOAD

Description

CAT BUCYRUS 295HR Mining Shovel Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS 295HR Mining Shovel Operator’s Manual – PDF DOWNLOAD

Language : English
Pages :106
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 295HR Mining Shovel Operator’s Manual – PDF DOWNLOAD

sn: 141346 Lot 68
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sn: 141351 Lot 71

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
• When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result. Safe operation of the machine minimizes production delays and costly damage to equipment.
• Carefully study and follow all recommended procedures in this manual. Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgment and the alertness of the entire mining crew.
• Throughout this section, and the remainder of this manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied for this purpose.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 295HR Mining Shovel Operator’s Manual – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT 7
BALLAST BOX SUPPORT 7
SWINGING RESTRAINT 8
SAFETY PRECAUTIONS 10
FIRE PREVENTION 13
WARNING SIGNS AND DECALS 14
Stored Energy Decals 15
MACHINE OVERVIEW 16
Nomenclature 16
LOWER WORKS 17
Truck Frame and Crawlers 17
CRAWLERS 18
Crawler Assembly 18
TRUCK FRAME 19
SWING RACK 20
Swing Rack and Roller Circle 20
ROLLER CIRCLE 21
Roller Circle Assembly 21
PROPEL MACHINERY 22
COLLECTOR RINGS 23
ROTATING DECK 24
REVOLVING FRAME 25
CENTER PINTLE 25
DECK EXTENSIONS 26
Deck Extensions and Ballast Box 26
BALLAST BOX 26
MACHINERY HOUSE 27
BOARDING STAIRS 27
RH Boarding Stairs 27
RETRACTABLE BOARDING LADDER 28
A-FRAME 29
A- Frame and Front End Support Components 29
HOIST MACHINERY 30
Hoist Machinery – Plan View 30
SWING MACHINERY 31
Swing Machinery Components 31
CROWD MACHINERY 32
Crowd Machinery Components 32
OPERATOR’S CAB 33
COMPRESSED AIR SYSTEM 34
AUTOMATIC LUBRICATION SYSTEM 34
Lubrication Room 35
LUBE RESERVOIR FILL / OVERFLOW PLUMBING 36
Lube Reservoir Fill / Overflow Plumbing 36
FRONT END EQUIPMENT 37
SUSPENSION STRANDS 37
BOOM 38
Boom Assembly 38
RUNNING ROPES 39
Ropes – General Arrangement 39
SADDLE BLOCK 40
DIPPER HANDLE 40
DIPPER 41
Dipper Assembly 41
PADLOCKS 42
Left and Right Padlocks 42
DIPPER TRIP 43
Dipper Trip Motor and Dipper Trip Sheave 43
OPERATION NEAR ELECTRICAL LINES 44
OPERATOR’S CONTROLS 45
Location of the Operating Controls 45
PRIMARY OPERATING CONTROLS 46
Operator’s Control Consoles in the Cab 46
CONTROLS ON THE LEFT CONSOLE 47
LEFT JOYSTICK 47
DIPPER TRIP 47
SIGNAL HORN 47
RADIO 47
HOIST BRAKE 48
CROWD BRAKE 48
SWING BRAKE 48
PROPEL BRAKE 48
Left Control Console 48
BI619836
295HR Electric Mining Shovel
Bucyrus International, Inc
July 2009 3 Manual No 10710
CLIMATE CONTROL PANEL 48
WINDSHIELD WIPER SWITCH 48
WINDSHIELD WASHER SWITCH 48
CONTROLS ON THE RIGHT CONSOLE 49
RIGHT JOYSTICK 49
CONTROL STOP PUSHBUTTON 50
Right Control Console 50
CONTROL RESET PUSHBUTTON 50
DIG/PROPEL TRANSFER SWITCH 51
EMERGENCY STOP PUSHBUTTON 51
MAIN POWER OFF PUSHBUTTON 51
EARTH CONTINUITY LOCKOUT PUSHBUTTON 52
TELEPHONE 52
OPERATOR’S SEAT 52
Operator’s Seat – Front View 52
OPERATOR’S DISPLAY 54
Operator’s Display Panel 54
DISPLAY AREA AND INDICATORS 54
DISPLAY SCREENS 55
Title Screen 55
Language Screen 56
Icon Screen 56
Active Alarm 57
Alarms Help 58
Rope Reeving/Pintle Tightening 59
Rope Reeving/Pintle Tightening Help 60
Calibration Limits 60
Limit Calibration Help 61
Fault Counters/Operating Hours 62
PLC Menu Screen 62
PLC Main Screen 63
Operator’s Screen 63
AUXILIARY CONTROLS 64
REMOTE START CONSOLE 64
HOUSE LIGHT CIRCUIT BREAKERS 65
LIGHTING TRANSFER SWITCH 66
LUBRICATION CONTROL PANEL 66
WINDSHIELD WIPERS 67
WINDSHIELD WASHER 67
PRE-START CHECKS 68
WALKAROUND GROUND LEVEL INSPECTION 68
ON-BOARD INSPECTION 69
MACHINE START-UP, OPERATION AND SHUTDOWN 70
START-UP 70
Start-Up Control Locations 70
RESTARTING AFTER AN ELECTRICAL FAULT 72
OPERATION 73
MACHINERY MOTIONS 74
HOIST MOTION 74
BI619836
295HR Electric Mining Shovel
Bucyrus International, Inc
Manual No 10710 4 July 2009
CROWD MOTION 75
PROPEL MOTION 76
Propel – Straight Forward/Reverse 76
SWING MOTION 77
PROPER SWING MOTION 78
STEERING 79
COUNTER-ROTATION TURNS 81
POSITIONING THE MACHINE 82
BACK-UP METHOD 82
DRIVE-BY METHOD 83
START OF THE DIG CYCLE 84
Force the Dipper Lip into the Bank 84
Variations on Dipper Penetration 85
Dig with the Dipper Beneath the Boom Point 86
ENGAGING THE BANK 86
SLOPE LIMITATIONS 88
Slope vs Degrees 88
Rollover and Operation Limits 89
EXCAVATED MATERIAL 89
OPERATION CHECKS 90
OPERATING HINTS 91
STOPPING THE MACHINE 92
MACHINE SHUTDOWN 92
GENERAL ESTIMATED COMPONENT WEIGHTS 93

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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