Operator Manual for Cat Bucyrus 39HR Blast Hole Drill SN 141166 PDF
$27.95
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141166 – PDF DOWNLOAD
Description
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141166 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141166 – PDF DOWNLOAD
Language : English
Pages : 120
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141166 – PDF DOWNLOAD
GENERAL INFORMATION:
- This manual is designed to assist the owner in the operation and preventive maintenance of this
machine. By following easy to understand step-by- step procedures the operators and maintenance
personnel can perform all tasks in a safe manner. It is important to remember that when a
systematic and thorough maintenance/service procedure is used for this machine, a minimum of
unplanned downtime and more reliable operation will result. - RIGHT and LEFT refer to machine locations as viewed by the operator with the mast as the rear of
the machine and the engine on the left side. - THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when
given this number, the machine’s specific design and original equipment is accessed quickly by the
Bucyrus International parts representative.
• The employment of qualified maintenance personnel, through a scheduled maintenance
program, is the best way to minimize machine downtime and maximize productivity of
equipment.
• Keep hands, feet, and clothing away from rotating parts.
• Wear a hard hat, safety shoes and protective lenses at all times.
• Replace any and all safety and warning placards if they are defaced or removed from the machine.
• Think before you act. Carelessness is one luxury the service man cannot afford.
• Excessive or repeated skin contact with sealants or solvents may cause skin irritation. In case
of skin contact refer to the Material Safety Data Sheet (MSDS) for that material and the suggested
method of cleanup.
• Inspect safety catches (keepers) on all hoist hooks. Do not take a chance, the load could slip
off of the hook if they are not functioning properly.
• If a heavy item begins to fall, let it fall, don’t try to catch it.
• Keep your work area organized and clean. Wipe up oil or spills of any kind immediately. Keep
tools and parts off of the ground. Eliminate the possibility of a fall, slipping or tripping.
• Floors, walkways and stairways must be clean and dry. After fluid draining operations be sure
all spillage is cleaned up.
• Electrical cords and wet metal floors make a dangerous combination.
• Regularly inspect for any loose bolts or locking devices and properly secure them.
• Use extreme caution while working near any electrical lines or equipment whether it be high or
low voltage. Never attempt electrical repairs unless you are qualified.
• Check limit switches for proper operation.
• After servicing, be sure all tools, parts or servicing equipment are removed from the machine
and secured in an appropriate storage area.
• Mechanical Brakes are designed for use as static holding brakes only. Use as a motion (dynamic)
brake in emergency situations only.
• Use proper interior and exterior lighting.
• Install and maintain proper grounding and ground fault protection systems.
• Perform functional tests of all safety circuits.
• Allow electrical inspection and maintenance to be performed only by a qualified electrician.
• Use extreme caution when working around drilled holes.
TABLE OF CONTENTS:
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141166 – PDF DOWNLOAD
GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION 10
WARNING SIGNS AND DECALS 11
Standard Warning Signs 11
Stored Energy Warning Signs 12
Machine Overview 13
LOWER WORKS 14
MAIN FRAME 15
OPERATOR’S CAB 16
OPERATOR’S SEAT 17
POWER MODULE 18
MAST 19
DRILL STRING COMPONENTS 20
MAST HOIST CYLINDERS 21
MAST MACHINERY 22
HOSE DRUM CARRIER ASSEMBLY 23
UPPER WINCH BEAM 24
LOWER TENSIONING ARM 24
BREAKOUT WRENCH 25
TOOL WRENCH 26
PIPE RETENTION DEVICE 27
PIPE HANDLING ARM 28
PIPE CAROUSEL 29
FUEL TANKS 30
WATER TANKS 31
OPERATION NEAR ELECTRICAL LINES 32
STANDARD HAND SIGNALS – CRANE OPERATIONS 33
OPERATIONAL INFORMATION AND THEORY 36
Typical Tri-Cone Roller Drill Bit Components 37
Carbide Drill Teeth Used For Various Formations 38
Formation – Bit Selection Compatibility Chart 40
MACHINE SPECIFIC CONSIDERATIONS 41
OPERATOR CONTROLS 42
CONTROL CONSOLES AND PANELS 42
Operator’s Cab 43
OPERATOR’S DISPLAY 44
LEFT CONTROL CONSOLE 44
CONTROLS ON THE LEFT CONTROL CONSOLE 45
RIGHT CONTROL CONSOLE 50
CONTROLS ON THE RIGHT CONTROL CONSOLE 51
AUXILIARY OPERATOR’S CONTROL CONSOLE 55
MACHINE OPERATION 57
DAILY INSPECTION PROCEDURES 58
PRESTART LUBRICATION 60
ENGINE START-UP AND SHUT DOWN 61
MACHINERY CHECKS 62
BREAK-IN OF NEW COMPONENTS 62
ENGINE SHUTDOWN 63
OPERATING PROCEDURES 64
PROPELLING 64
Gradual Turns – 15° Increments 66
LEVELING 67
MAST RAISING/LOWERING 68
RAISING THE MAST 68
LOWERING THE MAST 69
PULLDOWN 71
CHECKING THE HOIST BRAKE 71
PULLDOWN OPERATION 71
AUXILIARY WINCH 72
PIPE LOADING AND UNLOADING 73
PREPARATION 73
LOADING PIPE 73
UNLOADING PIPE 74
PIPE CAROUSEL & HANDLING ARM 76
PIPE CAROUSEL & HANDLING ARM OPERATION 77
TOOL HANDLING 77
TOOL WRENCH 78
BREAKOUT WRENCH 79
DRILL TOOL STRING ASSEMBLY 81
ADDING ADDITIONAL DRILL PIPE 87
MULTIPLE SECTIONED DRILL PIPE DISASSEMBLY 89
TOOL HANDLING FOR ANGLE DRILLING PROCEDURES 90
DRILLING 91
VERTICAL DRILLING 91
STARTING THE HOLE (COLLARING) 92
NORMAL DRILLING 94
ENDING THE HOLE (SINGLE PASS DRILLING) 96
ENDING THE HOLE (MULTIPLE PASS DRILLING) 96
DRILLING DIFFICULT FORMATIONS 97
UNCONSOLIDATED MATERIALS 97
WET OR STICKY FORMATIONS 99
ANGLE DRILLING 100
MOVING TO THE NEXT HOLE LOCATION 101
DRILL STABLILITY CHART 102
MACHINE SHUTDOWN 103
NORMAL SHUTDOWN 103
MACHINE STORAGE 105
SHORT TERM STORAGE 105
LONG TERM STORAGE 106
ATTENDED LONG TERM STORAGE 106
UNATTENDED LONG TERM STORAGE 107
TYPICAL OPERATING SPECIFICATIONS 108
TYPICAL MACHINE SPECIFICATIONS 109
GENERAL ESTIMATED COMPONENT WEIGHTS 111
SAMPLE DISPLAY SCREENS (insert)
FAULT CODES (insert)
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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