Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141181 & 141190 – PDF DOWNLOAD
$27.95
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141181 & 141190 – PDF DOWNLOAD
Description
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141181 & 141190 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141181 & 141190 – PDF DOWNLOAD
Language : English
Pages : 124
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141181 & 141190 – PDF DOWNLOAD
GENERAL INFORMATION:
This manual is designed to assist the owner in the operation of this machine. By following easy to
understand step-by-step procedures the operators can perform all tasks in a safe manner.
- RIGHT and LEFT refer to machine locations as viewed by the operator with the mast as the rear of
the machine and the engine on the left side. - THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A
separate, detailed parts book has been supplied. Please state the correct machine SERIAL NUMBER
when corresponding or contacting the factory service or parts departments. Records on each machine
are filed by serial number and when given this number, the machine’s specific design and original
equipment is accessed quickly by the Bucyrus International parts representative.
• The employment of qualified maintenance personnel, through a scheduled maintenance
program, is the best way to minimize machine downtime and maximize productivity of
equipment.
• Keep hands, feet and clothing away from rotating parts.
• Wear a hard hat, safety shoes and protective lenses at all times.
• Replace any and all safety and warning placards if they are defaced or removed from the machine.
• Think before you act. Carelessness is one luxury the service person cannot afford.
• Excessive or repeated skin contact with sealants or solvents may cause skin irritation. In case
of skin contact refer to the Material Safety Data Sheet (MSDS) for that material and
the suggested method of cleanup.
• Inspect safety catches (keepers) on all hoist hooks. Do not take a chance, the load could slip
off of the hook if they are not functioning properly.
• If a heavy item begins to fall, let it fall, don’t try to catch it.
• Keep your work area organized and clean. Wipe up oil or spills of any kind immediately. Keep
tools and parts off of the ground. Eliminate the possibility of a fall, slipping or tripping.
• Floors, walkways and stairways must be clean and dry. After fluid draining operations be sure
all spillage is cleaned up.
• Electrical cords and wet metal floors make a dangerous combination.
• Regularly inspect for any loose bolts or locking devices and properly secure them.
• Use extreme caution while working near any electrical lines or equipment whether it be high or
low voltage. Never attempt electrical repairs unless you are qualified.
• Check limit switches for proper operation.
• After servicing, be sure all tools, parts or servicing equipment are removed from the machine
and secured in an appropriate storage area.
• Mechanical Brakes are designed for use as static holding brakes only. Use as a motion
(dynamic) brake in emergency situations only.
• Use proper interior and exterior lighting.
• Install and maintain proper grounding and ground fault protection systems.
• Allow electrical inspection and maintenance to be performed only by a qualified electrician.
• Use extreme caution when working around drilled holes.
TABLE OF CONTENTS:
Cat Bucyrus 39HR Blast Hole Drill Operator’s Manual SN 141181 & 141190 – PDF DOWNLOAD
GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION 10
WARNING SIGNS AND DECALS 11
Standard Warning Signs 11
Stored Energy Warning Signs 12
Machine Overview 13
LOWER WORKS 14
MAIN FRAME 15
OPERATOR’S CAB 16
OPERATOR’S SEAT 17
POWER MODULE 18
MAST 19
DRILL STRING COMPONENTS 20
MAST HOIST CYLINDERS 21
MAST MACHINERY 22
HOSE DRUM CARRIER ASSEMBLY 23
UPPER WINCH BEAM 24
LOWER TENSIONING ARM 24
BREAKOUT WRENCH 25
TOOL WRENCH 26
PIPE RETENTION DEVICE 27
PIPE HANDLING ARM 28
PIPE CAROUSEL 29
FUEL TANKS 30
WATER TANKS 31
OPERATION NEAR ELECTRICAL LINES 32
STANDARD HAND SIGNALS – CRANE OPERATIONS 33
OPERATIONAL INFORMATION AND THEORY 36
Typical Tri-Cone Roller Drill Bit Components 37
Carbide Drill Teeth Used For Various Formations 38
Formation – Bit Selection Compatibility Chart 40
MACHINE SPECIFIC CONSIDERATIONS 41
OPERATOR CONTROLS 42
CONTROL CONSOLES AND PANELS 42
Operator’s Cab 43
LEFT CONTROL CONSOLE 44
CONTROLS ON THE LEFT CONTROL CONSOLE 45
RIGHT CONTROL CONSOLE 50
CONTROLS ON THE RIGHT CONTROL CONSOLE 51
AUXILIARY OPERATOR’S CONTROL CONSOLE 55
MACHINE OPERATION 57
DAILY INSPECTION PROCEDURES 58
PRESTART LUBRICATION 60
ENGINE START-UP AND SHUT DOWN 61
MACHINERY CHECKS 62
BREAK-IN OF NEW COMPONENTS 62
ENGINE SHUTDOWN 63
OPERATING PROCEDURES 64
PROPELLING 64
Gradual Turns – 15° Increments 66
LEVELING 67
MAST RAISING/LOWERING 69
RAISING THE MAST 69
LOWERING THE MAST 70
PULLDOWN 72
CHECKING THE HOIST BRAKE 72
PULLDOWN OPERATION 72
AUXILIARY WINCH 73
PIPE LOADING AND UNLOADING 74
PREPARATION 74
LOADING PIPE 74
UNLOADING PIPE 75
PIPE CAROUSEL & HANDLING ARM 77
PIPE CAROUSEL & HANDLING ARM OPERATION 78
TOOL HANDLING 78
TOOL WRENCH 79
BREAKOUT WRENCH 80
DRILL TOOL STRING ASSEMBLY 82
ADDING ADDITIONAL DRILL PIPE 88
MULTIPLE SECTIONED DRILL PIPE DISASSEMBLY 90
CAROUSEL PIPE SIZE CONVERSION 90
TOOL HANDLING FOR ANGLE DRILLING PROCEDURES 91
DRILLING 92
VERTICAL DRILLING 92
STARTING THE HOLE (COLLARING) 93
NORMAL DRILLING 95
ENDING THE HOLE (SINGLE PASS DRILLING) 97
ENDING THE HOLE (MULTIPLE PASS DRILLING) 97
DRILLING DIFFICULT FORMATIONS 98
UNCONSOLIDATED MATERIALS 98
WET OR STICKY FORMATIONS 100
ANGLE DRILLING 101
MOVING TO THE NEXT HOLE LOCATION 102
DRILL STABLILITY CHART 103
MACHINE SHUTDOWN 104
NORMAL SHUTDOWN 104
MACHINE STORAGE 106
SHORT TERM STORAGE 106
LONG TERM STORAGE 107
ATTENDED LONG TERM STORAGE 107
UNATTENDED LONG TERM STORAGE 108
TYPICAL OPERATING SPECIFICATIONS 109
TYPICAL MACHINE SPECIFICATIONS 110
GENERAL ESTIMATED COMPONENT WEIGHTS 112
OPERATOR’S DISPLAY 119
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PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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