Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Cat Bucyrus 40E Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651442 – PDF DOWNLOAD
$28.95
Cat Bucyrus 40E Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651442 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Cat Bucyrus 40E Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651442 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus 40E Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651442 – PDF DOWNLOAD
Language : English
Pages : 232
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat Bucyrus 40E Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651442 – PDF DOWNLOAD
OPERATING INSTRUCTIONS RH 40 E
Introduction
PREFACE
- These operating instructions are designed to familiarize the operator with the machine and its designated use. The operating instructions contain important information on how to operate the machine safely, properly and with maximum efficiency. Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
- The operating instructions must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the driver’s cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as
operation, including setting-up, troubleshooting in the course of work, care, evacuation of production waste and disposal of fuels and consumables,
maintenance (inspection, servicing, repair) and / or
transport
- In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed 1 The operating instructions are directed to the construction- machine specialist. They cannot provide basic know-how.
- This can be acquired, for example, in several days’ instruction by a qualified Terex|O&K mechanic or by attending an Terex|O&K training course for operators or maintenance personnel. The Terex|O&K after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions.
- 1 Complies with VDMA recommendation “Operating instructions” All Terex|O&K operating manuals are issued in German and then translated. Even a good translation may give rise to questions which Terex|O&K will be pleased to answer. The operating instructions are not work instructions for carrying out major repairs. Such work is willingly done for you by the Terex|O&K aftersales service.
- The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately. The operating instructions and spare-parts list are marked with the serial number of the machine. On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat Bucyrus 40E Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651442 – PDF DOWNLOAD
1 INTRODUCTION............................................................................................................................................................... 11 PREFACE.................................................................................................................................................................. 13 WARRANTY................................................................................................................................................................. 14 FUNDAMENTAL SAFETY INSTRUCTIONS.......................................................................................................................................... 15 Warnings and symbols................................................................................................................................................. 15 DESIGNATED USE........................................................................................................................................................... 16 ORGANIZATIONAL MEASURES.................................................................................................................................................. 17 Selection and qualification of personnel; basic responsibilities..................................................................................................... 18 Safety instructions governing specific operational phases............................................................................................................ 18 Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work; disposal of parts and consumables.... 19 Warning of special dangers........................................................................................................................................... 20 Gas, dust, steam and smoke........................................................................................................................................... 21 Hydraulic equipment.................................................................................................................................................. 21 Noise................................................................................................................................................................ 21 Oil, grease and other chemical substances............................................................................................................................ 21 Transporting and recommissioning..................................................................................................................................... 21 FIRE AND EXPLOSION HAZARD................................................................................................................................................ 22 2 OPERATION.................................................................................................................................................................. 23 OPERATION - SAFETY INSTRUCTIONS.......................................................................................................................................... 25 FIRE AND EXPLOSION HAZARD................................................................................................................................................ 27 DESCRIPTION OF THE EXCAVATOR............................................................................................................................................. 28 Excavator layout..................................................................................................................................................... 29 Undercarriage........................................................................................................................................................ 30 Superstructure....................................................................................................................................................... 30 Drive................................................................................................................................................................ 30 Hydraulic system..................................................................................................................................................... 30 Pump Managing System (PMS)........................................................................................................................................... 30 Demand control / Zero-flow regulation................................................................................................................................ 30 Automatic engine speed reduction .................................................................................................................................... 30 Electrical system ................................................................................................................................................... 30 Sign ................................................................................................................................................................ 33 Fire-extinguisher ................................................................................................................................................... 34 DRIVER'S CAB ............................................................................................................................................................ 35 Entering and leaving the machine - Safety instructions .............................................................................................................. 35 Driver's seat ....................................................................................................................................................... 36 Adjusting the control consoles ...................................................................................................................................... 37 Windscreen washer ................................................................................................................................................... 38 MONITORING, WARNING AND CONTROL ELEMENTS ................................................................................................................................ 40 PUTTING THE MACHINE INTO OPERATION ...................................................................................................................................... 59 Refuelling .......................................................................................................................................................... 59 Service Station (optional equipment) ................................................................................................................................ 60 Switching the electrical system on and off .......................................................................................................................... 61 Battery main switch ................................................................................................................................................. 62 STARTING AND STOPPING THE ENGINES ....................................................................................................................................... 63 VENTILATION AND HEATING ................................................................................................................................................. 65 DRIVING ................................................................................................................................................................. 66 SAFETY INSTRUCTIONS ................................................................................................................................................. 66 TRAVELLING .......................................................................................................................................................... 68 Locking the superstructure .......................................................................................................................................... 72 Track parking brake ................................................................................................................................................. 72 TRANSPORTING THE MACHINE ................................................................................................................................................ 73 Transport - Safety instructions ..................................................................................................................................... 73 WORKING OPERATION ....................................................................................................................................................... 75 SAFETY INSTRUCTIONS ................................................................................................................................................. 75 Before starting work ................................................................................................................................................ 77 Slewing and braking the superstructure .............................................................................................................................. 77 Working ............................................................................................................................................................. 78 After daily operation ............................................................................................................................................... 79 ASSEMBLING WORKING EQUIPMENT - SAFETY INSTRUCTIONS ...................................................................................................................... 80 Securing the machine ................................................................................................................................................ 82 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS) .......................................................................................................... 83 LIFTING OPERATIONS ...................................................................................................................................................... 84 Safety instructions ................................................................................................................................................. 84 Load-hooks on backhoe buckets. ...................................................................................................................................... 85 NOTES ................................................................................................................................................................... 89 3 INSPECTION AND SERVICING................................................................................................................................................... 91 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS .......................................................................................................................... 93 FIRE AND EXPLOSION HAZARD ............................................................................................................................................... 99 ENVIRONMENTALLY COMPATIBLE HYDRAULIC FLUID ..............................................................................................................................100 Environmentally compatible hydraulic fluid - operating instructions .................................................................................................100 Environmentally compatible hydraulic fluid, conversion ..............................................................................................................100 Environmentally compatible hydraulic fluid - Sampling ...............................................................................................................101 ENVIRONMENT-FRIENDLY LUBRICANTS AND GEARBOX OILS ........................................................................................................................102 Lubricants for bearings .............................................................................................................................................102 Gearbox oils ........................................................................................................................................................102 INSPECTION AND SERVICING PLANS - INSTRUCTIONS ...........................................................................................................................103 Intervals............................................................................................................................................................103 Change of engine oil l...............................................................................................................................................103 Oils / Greases ......................................................................................................................................................103 Cleaning jobs .......................................................................................................................................................103 Components ..........................................................................................................................................................103 Plan V ..............................................................................................................................................................105 Plan N ..............................................................................................................................................................107 Plan T ..............................................................................................................................................................109 Plan A – E ..........................................................................................................................................................111 LUBRICATING CHART – GREASE (LOADING BUCKET) .............................................................................................................................118 Lubricating chart – Grease / Loading bucket (legend) ................................................................................................................119 Filling quantities - Grease..........................................................................................................................................119 LUBRICATING CHART – GREASE / BACKHOE BUCKET (LEGEND) ....................................................................................................................120 Lubricating chart – Grease / Backhoe bucket (legend) ................................................................................................................121 Filling quantities - Grease..........................................................................................................................................121 INSPECTION PLAN - OIL ...................................................................................................................................................122 Inspection plan – Oil (legend) ).....................................................................................................................................123 Filling quantities - oil ............................................................................................................................................123 Filling quantities - other...........................................................................................................................................124 LUBRICANTS ..............................................................................................................................................................125 I.a Oil for combustion engines (oil change interval 500 OH) .........................................................................................................125 I.b Oils for combustion engines (oil change interval 250 OH) ........................................................................................................126 II. Oils for hydraulic system (selection) ...........................................................................................................................127 III.a Oils for pump transfer gearbox ................................................................................................................................128 III.b Oils for swing gearbox ........................................................................................................................................129 III.c Oils for travel gearbox .......................................................................................................................................130 V. Greases for bearings and slewing rings ...........................................................................................................................131 SERVICING WORK ..........................................................................................................................................................132 Hose line for oil and cooling liquid changes ........................................................................................................................132 ENGINE ..................................................................................................................................................................133 Engine - Safety instructions ........................................................................................................................................133 Checking the engine oil level / Topping up .........................................................................................................................133 Changing the engine oil .............................................................................................................................................134 Replacing the oil filter ............................................................................................................................................135 Centrifuge (optional)................................................................................................................................................136 COOLING SYSTEM ..........................................................................................................................................................137 Radiators ...........................................................................................................................................................137 Cooling liquid ......................................................................................................................................................138 Water filter ........................................................................................................................................................139 AIR-INTAKE SYSTEM .......................................................................................................................................................140 Main filter element .................................................................................................................................................140 Safety filter element ...............................................................................................................................................142 Air-intake lines ....................................................................................................................................................142 Dust collection .....................................................................................................................................................142 FUEL SYSTEM .............................................................................................................................................................143 Fuel system - Safety instructions ...................................................................................................................................143 Replacing the fuel filter ...........................................................................................................................................144 Venting the fuel system .............................................................................................................................................144 Cleaning the fuel tank ..............................................................................................................................................145 Refuelling station (optional) .......................................................................................................................................145 Water trap (option)..................................................................................................................................................146 ELECTRICAL SYSTEM ......................................................................................................................................................148 Electrical system - Safety instructions .............................................................................................................................148 Alternator - Instructions ...........................................................................................................................................148 Battery main switch / Main fuse .....................................................................................................................................149 Battery .............................................................................................................................................................149 HYDRAULIC SYSTEM ........................................................................................................................................................152 Hydraulic system - Safety instructions ..............................................................................................................................152 Depressurizing the hydraulic system .................................................................................................................................152 Checking the hydraulic oil level ....................................................................................................................................153 Topping up with hydraulic oil .......................................................................................................................................153 Changing the hydraulic oil return-flow (hydraulic oil reservoir) ....................................................................................................154 Bypass valves (working circuit) .....................................................................................................................................155 Bypass valves (cooling circuit) .....................................................................................................................................156 Breather filter .....................................................................................................................................................157 High-pressure filter for working hydraulics .........................................................................................................................158 High-pressure filters for the servo circuit and the feeding circuit of the slewing pump .............................................................................159 Changing the hydraulic oil ..........................................................................................................................................160 Venting the hydraulic system.........................................................................................................................................162 Cleaning the hydraulic oil cooler....................................................................................................................................163 Pressure accumulator ................................................................................................................................................164 PUMP TRANSFER GEARBOX PUMP TRANSFER GEARBOX .............................................................................................................................165 Checking the gearbox oil level / Topping up with oil ................................................................................................................165 Changing the gearbox oil ............................................................................................................................................166 SLEWING GEARBOX .........................................................................................................................................................168 Gearbox - Checking the oil level / Topping up with oil ..............................................................................................................168 Changing the gearbox oil ............................................................................................................................................168 Gearbox venting .....................................................................................................................................................169 Output pinion .......................................................................................................................................................169 TRAVEL GAERBOX ..........................................................................................................................................................170 Gearbox - Checking the oil level / Topping up with oil ..............................................................................................................170 Travel gearbox - Changing the oil ...................................................................................................................................170 Gearbox venting .....................................................................................................................................................170 CRAWLER TRACKS .........................................................................................................................................................171 Track rollers, support rollers, track pads ..........................................................................................................................171 Track tensioner .....................................................................................................................................................173 Pressure-accumulator inspection regulations .........................................................................................................................174 Checking the gas charging pressure in the pressure accumulator.......................................................................................................174 Idlers...............................................................................................................................................................175 SLEWING RING ............................................................................................................................................................176 Slewing ring - Instructions..........................................................................................................................................176 Bearing races........................................................................................................................................................176 CENTRAL LUBRICATING .....................................................................................................................................................178 Design and function .................................................................................................................................................178 Greasing cycle .....................................................................................................................................................180 Venting the grease pump .............................................................................................................................................182 Venting the grease lines ............................................................................................................................................182 Unblocking a grease line ............................................................................................................................................182 Cleaning the grease sieves ..........................................................................................................................................183 Lubricating the grease distributor of the working equipment..........................................................................................................183 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING ..............................................................................................................184 Putting the excavator out of operation...............................................................................................................................184 Battery storage......................................................................................................................................................184 Recommissioning......................................................................................................................................................185 NOTES ...................................................................................................................................................................187 4 REPAIR WORK................................................................................................................................................................189 REPAIR WORK - SAFETY INSTRUCTIONS........................................................................................................................................191 FIRE AND EXPLOSION HAZARD ...............................................................................................................................................193 ENGINE...................................................................................................................................................................194 ELECTRICAL SYSTEM .......................................................................................................................................................195 Assisted starting (with jumper cables) – Safety instructions ........................................................................................................195 Assisted starting (with jumper cables)...............................................................................................................................195 Starting the engine with jumper cables (external batteries ..........................................................................................................195 HYDRAULIC SYSTEM.........................................................................................................................................................197 Repair ..............................................................................................................................................................197 PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS..............................................................................................................................198 WELDING OPERATIONS - SAFETY INSTRUCTIONS ................................................................................................................................199 NOTES ...................................................................................................................................................................201 5 ANNEX......................................................................................................................................................................203 TROUBLESHOOTING .........................................................................................................................................................205 Instructions on troubleshooting .....................................................................................................................................205 Layout of the fault table ...........................................................................................................................................205 Possible causes .....................................................................................................................................................205 Measures ............................................................................................................................................................205 Section .............................................................................................................................................................205 FAULT TABLES ............................................................................................................................................................206 Combustion engine - Fault table .....................................................................................................................................206 Working hydraulics – Fault table ....................................................................................................................................207 Track drive – Fault table ...........................................................................................................................................208 Slewing mechnism – Fault table ......................................................................................................................................209 Central lubricating system – Fault table ............................................................................................................................210 HYDRAULIC CIRCUIT DIAGRAM ...............................................................................................................................................211 ABBREVIATIONS ...........................................................................................................................................................213 TECHNICAL DATA ..........................................................................................................................................................215 6 INDEX......................................................................................................................................................................227
Questions? Email us: [email protected]
https://vimeo.com/850539050?share=copy
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
