CAT BUCYRUS 488 WITH CONTROL HANDLE OPERATION,MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL – PDF DOWNLOAD

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CAT BUCYRUS 488 WITH CONTROL HANDLE OPERATION,MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL – PDF DOWNLOAD

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CAT BUCYRUS 488 WITH CONTROL HANDLE OPERATION,MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL – PDF DOWNLOAD

Language : English
Pages :76
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

CAT BUCYRUS 488 WITH CONTROL HANDLE OPERATION,MAINTENANCE,TROUBLESHOOTING AND SERVICE GUIDE MANUAL – PDF DOWNLOAD

PREFACE…………………………………………………………………………………………………………………………………..1
SYMBOLS AND SPECIAL NOTATIONS………………………………………………………………………………………..3
MAJOR HAZARDS………………………………………………………………………………………………………………………5
SAFETY PRECAUTIONS AND GUIDELINES…………………………………………………………………………………7
OVERVIEW ……………………………………………………………………………………………………………………………..7
PRE-START INSPECTION ………………………………………………………………………………………………………..7
STARTING ………………………………………………………………………………………………………………………………7
OPERATING ……………………………………………………………………………………………………………………………7
STOPPING………………………………………………………………………………………………………………………………8
MAINTENANCE ……………………………………………………………………………………………………………………….8
INTRODUCTION………………………………………………………………………………………………………………………….9
CONTROLS AND INDICATOR……………………………………………………………………………………………………11
SERVICE BRAKE PEDAL………………………………………………………………………………………………………..11
FIRE SUPPRESSION ACTUATORS …………………………………………………………………………………………12
SPEED-SWITCH (ACCELERATOR) FOOT PEDAL…………………………………………………………………….12
CONTROL HANDLE………………………………………………………………………………………………………………..12
CIRCUIT BREAKER RESET LEVER …………………………………………………………………………………………14
TAPE SWITCH (PANIC STRIP) ………………………………………………………………………………………………..15
WARNING GONG …………………………………………………………………………………………………………………..15
BUC 2000 DASHBOARD DISPLAY …………………………………………………………………………………………..16
GAUGE PANEL (OPTIONAL) …………………………………………………………………………………………………..16
“LEFT-HAND STEERING” CONTROL LEVER ……………………………………………………………………………18
“BUCKET” CONTROL LEVER ………………………………………………………………………………………………….19
“EJECTOR” CONTROL LEVER………………………………………………………………………………………………..19
“WINCH” CONTROL LEVER (OPTIONAL) …………………………………………………………………………………19
“2-SPEED WINCH” CONTROL…………………………………………………………………………………………………19
“BATTERY CHANGER” CONTROL LEVER………………………………………………………………………………..20
HYDRAULIC PTO ACTUATOR…………………………………………………………………………………………………20
BRAKE RELEASE HAND PUMP……………………………………………………………………………………………….20
STARTING PROCEDURE…………………………………………………………………………………………………………..23
TOWING A DISABLED MACHINE ………………………………………………………………………………………………27
SHUTDOWN PROCEDURE………………………………………………………………………………………………………..29
BATTERY CHANGE PROCEDURE …………………………………………………………………………………………….31
GENERAL MAINTENANCE INSTRUCTIONS……………………………………………………………………………….39
CRITICAL TORQUE VALUES …………………………………………………………………………………………………….41
LUBRICANTS, FLUIDS AND CAPACITIES………………………………………………………………………………….41
MAINTENANCE CHECK LIST…………………………………………………………………………………………………….43
PERIODIC MAINTENANCE PROCEDURES…………………………………………………………………………………45
EVERY SHIFT ………………………………………………………………………………………………………………………..45
ONCE PER WEEK…………………………………………………………………………………………………………………..46
ONCE PER MONTH………………………………………………………………………………………………………………..51
EVERY THREE MONTHS………………………………………………………………………………………………………..53
LUBRICANT SPECIFICATIONS………………………………………………………………………………………………….55
APPROVED SUPPLIERS ………………………………………………………………………………………………………..55
LUBRICATION CHART………………………………………………………………………………………………………………57
ONCE PER WEEK…………………………………………………………………………………………………………………..57
TROUBLESHOOTING PROCEDURES………………………………………………………………………………………..59
HYDRAULIC SYSTEM (GENERAL)…………………………………………………………………………………………..60
BRAKES (SERVICE) WET DISC……………………………………………………………………………………………….61
BRAKES (AUTOMATIC WET DISC) ………………………………………………………………………………………….62
CYLINDERS…………………………………………………………………………………………………………………………..62
PUMPS………………………………………………………………………………………………………………………………….63
RELIEF VALVES …………………………………………………………………………………………………………………….65
MAJOR MAINTENANCE PROCEDURES…………………………………………………………………………………….67
DRIVE MOTOR/GEARBOX (SPEED REDUCER) REMOVAL AND REPLACEMENT ………………………67
TIRE/WHEEL INSTALLATION PROCEDURE ………………………………………………………………………………70
TIRE/WHEEL STRESSES ……………………………………………………………………………………………………….70
WHEEL MOUNTING ARRANGEMENTS……………………………………………………………………………………70
PROBLEM AREAS………………………………………………………………………………………………………………….70
WHEEL MOUNTING TIPS ……………………………………………………………………………………………………….71
RECOMMENDED WHEEL MOUNTING PROCEDURES:…………………………………………………………….72
PRECAUTIONS:……………………………………………………………………………………………………………………..72

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M