Cat Bucyrus 488L & 488-6 WITH CONTROL HANDLE Operation, Preventive Maintenance, Troubleshooting & Service Guide Manual A6474X235

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Cat Bucyrus 488L & 488-6 WITH CONTROL HANDLE Operation, Preventive Maintenance, Troubleshooting & Service Guide Manual A6474X235 – PDF DOWNLOAD

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Cat Bucyrus 488L & 488-6 WITH CONTROL HANDLE Operation, Preventive Maintenance, Troubleshooting & Service Guide Manual A6474X235 – PDF DOWNLOAD

Language : English
Pages : 360
Downloadable : Yes
File Type : PDF

1.Cat Bucyrus 488L & 488-6 WITH CONTROL HANDLE Operation, Preventive Maintenance, Troubleshooting & Service Guide Manual A6474X235
2.Cat Bucyrus 488-6DM UN-A-TRAC® Operation Manual A6474X245
3.Cat Kessler Axles Service Manual 72.4665.3
4.Cat Bucyrus 5, 6, 8, 10, 12 & 14 Operation, Preventive Maintenance, Troubleshooting & Guide Manual PN A6474X230
5.Cat Bucyrus Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual PN A6474X26

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TABLE OF CONTENTS:

Cat Bucyrus 488L & 488-6 WITH CONTROL HANDLE Operation, Preventive Maintenance, Troubleshooting & Service Guide Manual A6474X235 – PDF DOWNLOAD

1.Cat Bucyrus 488L & 488-6 WITH CONTROL HANDLE Operation, Preventive Maintenance, Troubleshooting & Service Guide Manual A6474X235

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
PRE-START INSPECTION 7
STARTING 7
OPERATING 7
STOPPING 8
MAINTENANCE 8
INTRODUCTION 9
CONTROLS AND INDICATOR 11
SERVICE BRAKE PEDAL 11
FIRE SUPPRESSION ACTUATORS 12
SPEED-SWITCH (ACCELERATOR) FOOT PEDAL 12
CONTROL HANDLE 12
CIRCUIT BREAKER RESET LEVER 14
TAPE SWITCH (PANIC STRIP) 15
WARNING GONG 15
FIGURE 8 – WARNING GONG 16
LA 2000 DASHBOARD DISPLAY (OPTIONAL) 16
GAUGE PANEL (OPTIONAL) 16
“STEERING” CONTROL LEVER 18
“LEFT-HAND STEERING” CONTROL LEVER 18
“BUCKET” CONTROL LEVER 19
“EJECTOR” CONTROL LEVER 19
“WINCH” CONTROL LEVER (OPTIONAL) 20
“2-SPEED WINCH” CONTROL 20
“BATTERY CHANGER” CONTROL LEVER 20
HYDRAULIC PTO ACTUATOR 20
BRAKE RELEASE HAND PUMP 20
STARTING PROCEDURE 23
TOWING A DISABLED MACHINE 27
SHUTDOWN PROCEDURE 29
BATTERY CHANGE PROCEDURE (VERTICAL LIFT) 31
BATTERY CHANGE PROCEDURE (GROUND LEVEL) 37
GENERAL MAINTENANCE INSTRUCTIONS 45
CRITICAL TORQUE VALUES 47
LUBRICANTS, FLUIDS AND CAPACITIES 47
MAINTENANCE CHECK LIST 49
PERIODIC MAINTENANCE PROCEDURES 51
EVERY SHIFT 51
ONCE PER WEEK 52
ONCE PER MONTH 57
EVERY THREE MONTHS 59
LUBRICANT SPECIFICATIONS 61
APPROVED SUPPLIERS 61
LUBRICATION CHART 63
ONCE PER WEEK 63
TROUBLESHOOTING PROCEDURES 65
HYDRAULIC SYSTEM (GENERAL) 66
BRAKES (SERVICE) WET DISC 67
BRAKES (AUTOMATIC WET DISC) 68
CYLINDERS 68
PUMPS 69
RELIEF VALVES 71
MAJOR MAINTENANCE PROCEDURES 73
DRIVE MOTOR/GEARBOX (SPEED REDUCER) REMOVAL AND REPLACEMENT 73
TIRE/WHEEL INSTALLATION PROCEDURE 76
TIRE/WHEEL STRESSES 76
WHEEL MOUNTING ARRANGEMENTS 76
PROBLEM AREAS 76
WHEEL MOUNTING TIPS 77
RECOMMENDED WHEEL MOUNTING PROCEDURES: 78
PRECAUTIONS: 78

2.Cat Bucyrus 488-6DM UN-A-TRAC® Operation Manual A6474X245

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 21
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the UN-A-TRAC ® 5 3
Who is allowed to operate the UN-A-TRAC ® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
General hydraulic control information
(standard machine) 5 13
General hydraulic control information
(QDS bellcrank machine) 5 15
Hazard zone 5 18
Starting procedure 5 19
Machine operation 5 20
Shutdown procedure 5 23
Towing a disabled machine 5 25
Battery change procedure 5 26
Instructions on the maintenance 5 33
Important notes 5 33
Before maintenance 5 33
Critical torque values 5 35
Lubricants, fluids and capacities 5 35
Specific lubrication and maintenance instructions 5 39
Every shift 5 39
Weekly 5 40
Monthly 5 51
Every three months 5 52
Instructions on the adjustment procedures 5 59
Primary hydraulic system pressure 5 59
Steering relief pressure 5 61
Troubleshooting procedures 5 63
Hydraulic system (general) 5 64
Brakes 5 67
Hydraulic cylinders 5 69
Hydraulic pump 5 70
Valves 5 72
6 Technical data
Technical data 6 3
Components of the 488-6DM UN-A-TRAC ® 6 3
Tightening torques 6 7
Permissible data 6 13
Lubrication fluids and greases 6 13
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

3.Cat Kessler Axles Service Manual 72.4665.3

1 Important remarks
2 Lubrication intervals and maintenance instructions
3 General instructions for correct assembly and disassembly
Service tools
4 Assembly drive assembly
5 Assembly hub assembly
6 Assembly panetary gear drive
7 Assembly service brake
8 Assembly parking brake

4.Cat Bucyrus 5, 6, 8, 10, 12 & 14 Operation, Preventive Maintenance, Troubleshooting & Guide Manual PN A6474X230

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 2
MAJOR HAZARDS 4
SAFETY PRECAUTIONS AND GUIDELINES 5
OVERVIEW 5
LOCATION 5
PRE-START 5
MAINTENANCE 6
THEORY OF OPERATION FERRORESONANT DESIGN 8
INTRODUCTION 9
GENERAL 9
GENERAL INFORMATION 10
RECEIVING INSTRUCTIONS 10
HANDLING 10
NOMENCLATURE PLATES 10
ADJUSTMENTS 10
SPARE PARTS 10
RATINGS AND SPECIFICATIONS 11
OUTPUT RATINGS 11
INPUT RATINGS 11
TYPICAL ELECTRICAL SPECIFICATIONS 11
STANDARD FEATURES 12
OPTIONAL GROUND INTEGRITY 12
ENVIRONMENTAL RATINGS 13
INSTALLATION INFORMATION 14
MINIMUMWIRE SIZES 14
ELECTRICAL CONNECTIONS & FIELDWIRING 14
OPERATION 16
START UP (ELECTRONIC TIMER) 16
ADJUSTMENTS 17
CIRCUIT OPERATION 17
TROUBLESHOOTING 18
GENERAL INSPECTION 18
SERVICE INFORMATION 18
Bucyrus America, Inc
Revised 12 – 07
BUCYRUS DIGITAL II DISPLAY CHARGERS
SYMPTOMS AND CAUSES 19
GROUND AND SHORT CIRCUIT TEST 19
TROUBLESHOOTING AND REPLACING POWER SILICON DIODES 20
CHECKING CAPACITORS 20

5.Cat Bucyrus Mine Power Storage Batteries Installation, Use Maintenance & Repair Manual PN A6474X26

PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
MAJOR HAZARDS 5
SAFETY PRECAUTIONS AND GUIDELINES 7
OVERVIEW 7
MAINTENANCE 7
CHAPTER 1 – INTRODUCTION 8
SECTION I GENERAL 8
SECTION II DEFINITIONS 9
SECTION III DESCRIPTION AND CONSTRUCTION 9
SECTION IV PRINCIPLES OF OPERATION 13
CHAPTER 2 – INSTALLATION, USE, AND MAINTENANCE 16
SECTION I PREPARATION FOR USE 16
SECTION II ROUTINE MAINTENANCE 20
CHAPTER 3 – FIELD SERVICING AND REPAIR 25
SECTION I TROUBLESHOOTING 25
SECTION II REPAIRING BATTERIES 26
CHAPTER 4 – HEALTH AND SAFETY 35
SECTION I BATTERY HAZARDS 35
SECTION II SAFETY PROCEDURES 35
CHAPTER 5 – STORAGE AND SHIPMEMT 39

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