Cat Bucyrus 49 RIII Blast Hole Drill Operator’s Manual BI616867 – PDF DOWNLOAD

Description

Cat Bucyrus 49 RIII Blast Hole Drill Operator’s Manual BI616867 – PDF DOWNLOAD

FILE DETAILS:

Cat Bucyrus 49 RIII Blast Hole Drill Operator’s Manual BI616867 – PDF DOWNLOAD

Language : English
Pages : 105
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat Bucyrus 49 RIII Blast Hole Drill Operator’s Manual BI616867 – PDF DOWNLOAD

GENERAL INFORMATION:

• This manual is designed to assist the owner in the operation and maintenance of this machine. By
  following easy to understand step-by-step procedures the operators and maintenance personnel can
  perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure
  is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A
  separate, detailed parts book has been supplied. Please carefully read the instructions in it. All
  parts are listed by group and/or product code numbers with the associated item/part numbers for
  THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine
  locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the
  correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts
  departments. Records on each machine are filed by serial number and when given this number, your
  machine’s specific design and original equipment is accessed quickly by the Bucyrus
  International parts representative.

GENERAL SAFETY CONSIDERATIONS:

• The employment of qualified maintenance personnel, through a scheduled maintenance program, is the
  best way to minimize machine downtime and maximize productivity of equipment.
• All personnel should be familiar with the location, usage, and operation of all on-board First-Aid
  kits, fire extinguishers, and other safety/emergency equipment.

• When in doubt about the noise level, wear approved hearing protection.
• Do not attempt to get on or off the machine while it is in operation. Notify the operator prior to
  any attempt to board/exit the machine.
• Keep hands, feet, and clothing away from rotating parts.
• Do not wear rings, wristwatches or loose fitting clothing when working on machinery. They could
  get caught on moving parts causing serious injury.
• Wear a hardhat, safety shoes and protective lenses at all times.
• Do not move or operate the machine without first knowing the location and purpose of all personnel,
  test or support equipment, on or near the machine.
  Always wear a safety belt or harness when the danger of falling exists.

TABLE OF CONTENTS:

Cat Bucyrus 49 RIII Blast Hole Drill Operator’s Manual BI616867 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
GENERAL SAFETY CONSIDERATIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
OPERATION NEAR ELECTRICAL LINES 16
PRESTART CHECKS 17
EXTERNAL INSPECTION 17
ONBOARD INSPECTION 19
PRESTART LUBRICATION 22
CONTROLS – LOCATION AND FUNCTION 22
OPERATOR’S CONTROLS CONSOLE 23
OPERATOR’S CONTROL CONSOLE – OVERVIEW 23
MAIN CONTROL PANEL 24
MAIN CONTROL PANEL – OVERVIEW 24
HOIST/PULLDOWN RHEOSTAT 24
ROTARY RHEOSTAT 25
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 25
HOIST/PULLDOWN SPEED SELECTOR SWITCH 26
ROTARY SPEED SELECTOR SWITCH 26
HOIST BRAKE SWITCH 27
PIPE RACK SELECTOR SWITCH 27
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 27
WINCH/MAST SELECTOR SWITCH 27
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 28
TOOL WRENCH SWITCH 28
DUST CURTAIN SWITCH 29
BIT VIEW HATCH SWITCH 29
PROPEL CONTROL PANEL 30
PROPEL CONTROL PANEL – OVERVIEW 30
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 30
PROPEL SPEED SELECTOR SWITCH 30
COMPRESSOR STOP PUSH-BUTTON 31
COMPRESSOR VENT/DRILL SWITCH 31
HEATER/VENT/AIR CONDITIONER CONTROLS 31
OPERATING MODE SELECTOR SWITCH 31
PROPEL JOYSTICKS 31
SELECTOR SWITCH PANEL 32
SELECTOR SWITCH PANEL – OVERVIEW 32
BREAKOUT WRENCH SWITCH 33
PIPE POSITIONER SWITCH (OPTIONAL) 33
DUST SEAL SWITCH (OPTIONAL) 33
A-FRAME LOCK SWITCH (OPTIONAL) 33
MAST BRACE LOCK SWITCH 33
MAST LOCK SWITCH 34
BOARDING STAIRS SWITCH 34
PEDESTAL HEATER SWITCH (OPTIONAL) 34
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 34
RADIO 34
LEVELING CONTROL PANEL 35
LEVELLING CONTROL PANEL 35
MANUAL LEVELING JOYSTICKS 36
AUTOMATIC LEVELING SWITCH 36
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 36
WATER INJECTION FLOW CONTROL (OPTIONAL) 36
HORN PUSH-BUTTON 37
DEPTH INDICATOR RESET PUSH-BUTTON 37
PROGRAMMED DRILL CONTROL SWITCH 37
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 37
OPERATOR’S DISPLAY TERMINAL 38
OPERATOR’S DISPLAY PANEL 38
MACHINERY HOUSE CONTROLS 39
LIGHTING LOAD CENTER 39
LIGHTING LOAD CENTER 39
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 40
TYPICAL LOW VOLTAGE START CABINET 40
CONTROLS LOCATED ON LOW VOLTAGE CABINET 40
TYPICAL LOW VOLTAGE CABINET 40
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 41
TYPICAL PROGRAMMABLE CONTROL CABINET 41
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 41
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 41
CONTROLS LOCATED ON OR NEAR AIR COMPRESSOR 42
AIR COMPRESSOR MOUNTED CONTROLS 42
MISCELLANEOUS CONTROLS 42
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 42
PORTABLE REMOTE PROPEL STATION 43
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 43
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 43
LUBE CONTROL PANEL 44
LUBE CONTROL PANEL 44
START-UP 45
MACHINE START UP 45
MACHINERY CHECK 46
BREAK-IN OF NEW COMPONENTS 46
ROTARY DRIVE UNIT BREAK-IN 46
HOIST/PULLDOWN GEARCASE BREAK-IN 46
ELECTRIC MOTOR BREAK-IN 46
OPERATION 47
PROPELLING 47
DEFINITIONS 47
PROPEL PROCEDURE 48
PROPEL CONTROLS – OVERVIEW 49
STRAIGHT PROPEL 50
GRADUAL RIGHT HAND TURN 50
GRADUAL LEFT HAND TURN 51
COUNTER-ROTATION LEFT HAND TURN 52
ENSURE GRADUAL TURNS ARE MADE – 15O INCREMENTS 52
TOWING PROCEDURE 54
TOWING PROCEDURE 54
CABLE REEL OPERATION 56
CABLE REEL 56
LEVELING 57
MACHINE ORIENTATION 57
LEVELLING CONTROLS 58
MAST RAISING AND LOWERING 59
MAST RAISING 59
MAST RAISING/LOWERING CONTROLS 60
MAST LOWERING 61
MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 61
PULDOWN MACHINERY OPERATION 63
HOIST/PULLDOWN CONTROLS 63
AUXILIARY WINCH OPERATION 64
WINCH OPERATION CONTROLS 64
PIPE RACK OPERATION 65
PIPE RACK OPERATING CONTROLS 65
PIPE RACK OPERATION 66
TOOL HANDLING 68
PIPE LOADING AND UNLOADING 68
DRILL TOOL STRING ASSEMBLY 70
TOOL STRING 70
STABILIZER INSTALLATION 71
DRILL PIPE INSTALLATION CONTROLS 71
BREAKOUT WRENCH OPERATION 74
DRILL TOOL STRING DISASSEMBLY 76
ADDING ADDITIONAL DRILL PIPE 78
REMOVAL OF MULTIPLE SECTION DRILL PIPE 79
ANGLE DRILLING 80
ANGLE DRILLING EQUIPMENT 80
PIPE POSITIOER 81
JIB CRANE 82
DUST SUPPRESSION SYSTEM OPERATION 83
WATER INJECTION SYSTEM 84
DRILLING 85
VERTICAL DRILLING 85
CONTROLS UTILIZED WHILE DRILLING 85
STARTING THE HOLE (COLLARING) 86
NORMAL DRILLING 88
ENDING THE HOLE 89
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 90
DRILLING DIFFICULT FORMATIONS 90
UNCONSOLIDATED MATERIALS 91
WET OR STICKY FORMATIONS 93
ANGLE DRILLING 94
PROGRAMMED DRILL CONTROL DRILLING 95
PROGRAMMED DRILL CONTROLS UTILIZED 95
PREPARING TO MOVE 96
MACHINE SHUTDOWN 98
SHUT DOWN PROCEDURE 98
SHORT TERM STORAGE 99
LONG TERM STORAGE 100
ATTENDED LONG TERM STORAGE 101
UNATTENDED LONG TERM STORAGE 101
TOOL RECOVERY 102

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PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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