Cat Bucyrus 49 RIII Blast Hole Drill Operator’s Manual BI616871 – PDF DOWNLOAD
$26.95
Cat Bucyrus 49 RIII Blast Hole Drill Operator’s Manual BI616871 – PDF DOWNLOAD
Description
Cat Bucyrus 49 RIII Blast Hole Drill Operator’s Manual BI616871 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus 49 RIII Blast Hole Drill Operator’s Manual BI616871 – PDF DOWNLOAD
Language : English
Pages : 108
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Cat Bucyrus 49 RIII Blast Hole Drill Operator’s Manual BI616871 – PDF DOWNLOAD
GENERAL INFORMATION:
- This manual is designed to assist the owner in the operation and maintenance of this machine. By
following easy to understand step-by-step procedures the operators and maintenance personnel can
perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure
is used for this machine, a minimum of unplanned downtime and more reliable operation will result. - THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A
separate, detailed parts book has been supplied. Please carefully read the instructions in it. All
parts are listed by group and/or product code numbers with the associated item/part numbers for
THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine
locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the
correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts
departments. Records on each machine are filed by serial number and when given this number, your
machine’s specific design and original equipment is accessed quickly by the Bucyrus
International parts representative.
• The employment of qualified maintenance personnel, through a scheduled maintenance
program, is the best way to minimize machine downtime and maximize productivity of
equipment.
• Keep hands, feet, and clothing away from rotating parts.
• Wear a hard hat, safety shoes and protective lenses at all times.
• Replace any and all safety and warning placards if they are defaced or removed from the machine.
• Think before you act. Carelessness is one luxury the service man cannot afford.
• Excessive or repeated skin contact with sealants or solvents may cause skin irritation. In case
of skin contact refer to the Material Safety Data Sheet (MSDS) for that material and the
suggested method of cleanup.
• Inspect safety catches (keepers) on all hoist hooks. Do not take a chance, the load could slip
off of the hook if they are not functioning properly.
• If a heavy item begins to fall, let it fall, don’t try to catch it.
• Keep your work area organized and clean. Wipe up oil or spills of any kind immediately. Keep
tools and parts off of the ground. Eliminate the possibility of a fall, slipping or tripping.
• Floors, walkways and stairways must be clean and dry. After fluid draining operations be sure
all spillage is cleaned up.
• Electrical cords and wet metal floors make a dangerous combination.
• Regularly inspect for any loose bolts or locking devices and properly secure them.
• Use extreme caution while working near any electrical lines or equipment whether it be high or
low voltage. Never attempt electrical repairs unless you are qualified.
• Check limit switches for proper operation.
• After servicing, be sure all tools, parts or servicing equipment are removed from the machine
and secured in an appropriate storage area.
• Mechanical Brakes are designed for use as static holding brakes only. Use as a motion (dynamic)
brake in emergency situations only.
• Use proper interior and exterior lighting.
• Install and maintain proper grounding and ground fault protection systems.
• Perform functional tests of all safety circuits.
• Allow electrical inspection and maintenance to be performed only by a qualified electrician.
• Use extreme caution when working around drilled holes.
TABLE OF CONTENTS:
Cat Bucyrus 49 RIII Blast Hole Drill Operator’s Manual BI616871 – PDF DOWNLOAD
GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
OPERATION NEAR ELECTRICAL LINES 16
PRESTART CHECKS 17
EXTERNAL INSPECTION 17
ONBOARD INSPECTION 19
PRESTART LUBRICATION 22
CONTROLS – LOCATION AND FUNCTION 22
OPERATOR’S CONTROLS CONSOLE 23
OPERATOR’S CONTROL CONSOLE – OVERVIEW 23
MAIN CONTROL PANEL 24
MAIN CONTROL PANEL – OVERVIEW 24
HOIST/PULLDOWN RHEOSTAT 24
ROTARY RHEOSTAT 25
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 25
HOIST/PULLDOWN SPEED SELECTOR SWITCH 26
ROTARY SPEED SELECTOR SWITCH 26
HOIST BRAKE SWITCH 27
PIPE RACK SELECTOR SWITCH 27
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 27
WINCH/MAST SELECTOR SWITCH 27
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 28
TOOL WRENCH SWITCH 28
DUST CURTAIN SWITCH 29
BIT VIEW HATCH SWITCH 29
IMPORTANT NOTE
Bucyrus International, Inc
PROPEL CONTROL PANEL 30
PROPEL CONTROL PANEL – OVERVIEW 30
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 30
PROPEL SPEED SELECTOR SWITCH 30
COMPRESSOR STOP PUSH-BUTTON 31
COMPRESSOR VENT/DRILL SWITCH 31
HEATER/VENT/AIR CONDITIONER CONTROLS 31
OPERATING MODE SELECTOR SWITCH 31
PROPEL JOYSTICKS 31
SELECTOR SWITCH PANEL 32
SELECTOR SWITCH PANEL – OVERVIEW 32
BREAKOUT WRENCH SWITCH 33
PIPE POSITIONER SWITCH (OPTIONAL) 33
DUST SEAL SWITCH (OPTIONAL) 33
A-FRAME LOCK SWITCH (OPTIONAL) 33
MAST BRACE LOCK SWITCH 33
MAST LOCK SWITCH 34
BOARDING STAIRS SWITCH 34
PEDESTAL HEATER SWITCH (OPTIONAL) 34
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 34
RADIO 34
LEVELING CONTROL PANEL 35
LEVELING CONTROL PANEL 35
MANUAL LEVELING JOYSTICKS 36
AUTOMATIC LEVELING SWITCH 36
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 36
WATER INJECTION FLOW CONTROL (OPTIONAL) 36
HORN PUSH-BUTTON 37
DEPTH INDICATOR RESET PUSH-BUTTON 37
PROGRAMMED DRILL CONTROL SWITCH 37
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 37
OPERATOR’S DISPLAY TERMINAL 38
OPERATOR’S DISPLAY PANEL 38
MACHINERY HOUSE CONTROLS 39
LIGHTING LOAD CENTER 39
LIGHTING LOAD CENTER 39
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 40
TYPICAL LOW VOLTAGE START CABINET 40
CONTROLS LOCATED ON LOW VOLTAGE CABINET 40
TYPICAL LOW VOLTAGE CABINET 40
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 41
TYPICAL PROGRAMMABLE CONTROL CABINET 41
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 41
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 41
CONTROLS LOCATED ON OR NEAR AIR COMPRESSOR 42
AIR COMPRESSOR MOUNTED CONTROLS 42
MISCELLANEOUS CONTROLS 42
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 42
PORTABLE REMOTE PROPEL STATION 43
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 43
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 43
LUBE CONTROL PANEL 44
LUBE CONTROL PANEL 44
START-UP 45
MACHINE START UP 45
MACHINERY CHECK 46
BREAK-IN OF NEW COMPONENTS 46
ROTARY DRIVE UNIT BREAK-IN 46
HOIST/PULLDOWN GEARCASE BREAK-IN 46
ELECTRIC MOTOR BREAK-IN 46
OPERATION 47
PROPELLING 47
DEFINITIONS 47
PROPEL PROCEDURE 48
PROPEL CONTROLS – OVERVIEW 49
STRAIGHT PROPEL 50
GRADUAL RIGHT HAND TURN 50
GRADUAL LEFT HAND TURN 51
COUNTER-ROTATION LEFT HAND TURN 52
ENSURE GRADUAL TURNS ARE MADE – 15o INCREMENTS 52
TOWING PROCEDURE 54
TOWING PROCEDURE 54
CABLE REEL OPERATION 56
CABLE REEL 56
LEVELING 57
MACHINE ORIENTATION 57
LEVELING CONTROLS 58
MAST RAISING AND LOWERING 59
MAST RAISING 59
MAST RAISING/LOWERING CONTROLS 60
MAST LOWERING 61
MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 61
PULLDOWN MACHINERY OPERATION 63
HOIST/PULLDOWN CONTROLS 63
AUXILIARY WINCH OPERATION 64
WINCH OPERATION CONTROLS 64
PIPE RACK OPERATION 65
PIPE RACK OPERATING CONTROLS 65
PIPE RACK OPERATION 66
TOOL HANDLING 68
PIPE LOADING AND UNLOADING 68
DRILL TOOL STRING ASSEMBLY 70
TOOL STRING 70
STABILIZER INSTALLATION 71
DRILL PIPE INSTALLATION CONTROLS 71
BREAKOUT WRENCH OPERATION 74
DRILL TOOL STRING DISASSEMBLY 76
ADDING ADDITIONAL DRILL PIPE 78
REMOVAL OF MULTIPLE SECTION DRILL PIPE 79
ANGLE DRILLING 80
ANGLE DRILLING EQUIPMENT 80
PIPE POSITIONER 81
JIB CRANE 82
DUST SUPPRESSION SYSTEM OPERATION 83
WATER INJECTION SYSTEM 84
DRILLING 85
VERTICAL DRILLING 85
CONTROLS UTILIZED WHILE DRILLING 85
STARTING THE HOLE (COLLARING) 86
NORMAL DRILLING 88
ENDING THE HOLE 89
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 90
DRILLING DIFFICULT FORMATIONS 90
UNCONSOLIDATED MATERIALS 91
WET OR STICKY FORMATIONS 93
ANGLE DRILLING 94
PROGRAMMED DRILL CONTROL DRILLING 95
PROGRAMMED DRILL CONTROLS UTILIZED 95
PREPARING TO MOVE 96
MACHINE SHUTDOWN 98
SHUT DOWN PROCEDURE 98
SHORT TERM STORAGE 99
LONG TERM STORAGE 100
ATTENDED LONG TERM STORAGE 101
UNATTENDED LONG TERM STORAGE 101
TOOL RECOVERY 102
DRILL STABILITY CHART 104
Contact us: [email protected]
https://vimeo.com/867051174?share=copy
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.V
