CAT BUCYRUS 495 BI Mining Shovel Operator’s Manual SN 141101 – PDF DOWNLOAD

Description

CAT BUCYRUS 495 BI Mining Shovel Operator’s Manual SN 141101 – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS 495 BI Mining Shovel Operator’s Manual SN 141101 – PDF DOWNLOAD

Language : English
Pages :113
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 495 BI Mining Shovel Operator’s Manual SN 141101 – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. It provides the operator with the location and explanation of the controls, instructions for machine operation, and certain maneuvering techniques.
• Throughout this section, and the remainder of the manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Safe operation of the machine minimizes production delays and costly damage to equipment.
• Carefully study and follow all recommended procedures in this manual. Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgment and the alertness of the entire mining crew. Refer to Section 1 in this manual for specific safety precautions. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts.
• A separate, detailed parts book has been supplied.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 495 BI Mining Shovel Operator’s Manual SN 141101 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
MACHINE PLACARDS 7
SAFETY PRECAUTIONS 8
FIRE PREVENTION 11
MACHINE OVERVIEW 12
LOWER WORKS 13
Lower Works – Overview 13
CRAWLERS 14
Crawler & Truck Frame Section View 15
TRUCK FRAME 15
SWING RACK 16
Swing and Roller Circle 16
ROLLER CIRCLE 16
Roller Circle Assembly 17
PROPEL MACHINERY 18
COLLECTOR RINGS 19
ROTATING DECK 20
495BI Deck Plan 20
REVOLVING FRAME 21
CENTER PINTLE 21
DECK EXTENSIONS 22
Deck Extensions and Ballast Box – Plan View 22
BALLAST BOX 22
MACHINERY HOUSE 22
A-FRAME 23
A- Frame and Front End Support Components 23
HOIST MACHINERY 24
Hoist Machinery – Plan View 24
SWING MACHINERY 25
Swing Machinery Components 25
CROWD MACHINERY 26
Crowd Machinery Components 26
OPERATOR’S CAB 27
COMPRESSED AIR SYSTEM 28
AUTOMATIC LUBRICATION SYSTEM 29
BI616802
Manual No 10082
495BI Electric Mining Shovel
2 Aug 2000
Bucyrus International, Inc
Lubrication Room 29
FRONT END EQUIPMENT 31
BOOM 31
Boom Assembly 32
SUSPENSION STRANDS 33
RUNNING ROPES 33
Ropes – General Arrangement 33
SADDLE BLOCK 34
DIPPER HANDLE 34
DIPPER 35
Dipper Assembly 35
PADLOCK 36
DIPPER TRIP 36
Dipper Trip – General Arrangement 36
SPECIFICATIONS 37
COMPONENT WEIGHTS 39
CONTROLS – FUNCTION AND LOCATION 43
Location of the Operating Controls 43
PRIMARY OPERATING CONTROLS 44
Controls in the Operator’s Cab 44
Operator’s Control Consoles 44
LEFT MASTER SWITCH 45
DIPPER TRIP 45
SIGNAL HORN 45
RIGHT MASTER SWITCH 46
Operator’s Control Consoles 47
CONTROLS ON THE LEFT CONSOLE 48
CLIMATE CONTROL PANEL 48
RADIO 48
WINDSHIELD WIPER SWITCH 48
WINDSHIELD WASHER SWITCH 48
CONTROLS ON THE RIGHT CONSOLE 49
CONTROL STOP PUSHBUTTON 49
CONTROL RESET PUSHBUTTON 49
EMERGENCY STOP PUSHBUTTON 50
MAIN POWER OFF PUSHBUTTON 50
EARTH CONTINUITY LOCKOUT PUSHBUTTON 50
TELEPHONE 51
OPERATOR’S SEAT 51
Operator’s Seat – Front View 51
OPERATOR’S DISPLAY 53
Operator’s Display Panel 53
Operator’s Display Components/Layout 54
BI616802
Aug 2000
495BI Electric Mining Shovel
3 Manual No 10082
Bucyrus International, Inc
DISPLAY AREA AND INDICATORS 54
DISPLAY SCREENS 55
Title Screen 55
Main Menu 56
Main Menu – Info 57
Active Alarm 58
New Alarm 59
Alarms Help 60
Rope Reeving/Pintle Tightening 61
Rope Reeving/Pintle Tightening Help 62
Calibration 63
Calibration Help 64
Fault Counters/Operating Hours 65
Operator’s Screen 66
BRAKE SWITCHES 67
TIME/DATE WINDOW 68
CONTROL STATUS INDICATORS 68
LIMIT SLOWDOWN INDICATORS 68
DIG/PROPEL TRANSFER SWITCH 69
INFORMATIONAL ICONS 69
DELAYED SHUTDOWN INDICATOR 70
ACTIVE ALARMS INDICATOR 70
AIR PRESSURE GAUGE 70
AUXILIARY CONTROLS 71
REMOTE START CONSOLE 71
HOUSE LIGHT CIRCUIT BREAKERS 73
LIGHTING TRANSFER SWITCH (OPTIONAL) 74
CABLE REEL START/STOP PUSHBUTTONS 74
LUBRICATION CONTROL PANEL 75
FIRE SUPPRESSION SYSTEM 76
ZONE 1 – ELECTRICAL CABINETS 76
ZONE 2 – COLLECTOR RINGS 76
ZONE 3 – LUBE ROOM 77
FIRE CONTROL PANEL 77
MANUAL RELEASE DEVICES 78
AUDIO VISUAL DEVICES 78
SEQUENCE OF OPERATION 78
OPERATION NEAR ELECTRICAL LINES 79
PRE-START CHECKS 80
WALKAROUND GROUND LEVEL INSPECTION 80
Daily Inspection Points 80
ON-BOARD INSPECTION 82
On Board Inspection Points 82
BI616802
Manual No 10082
495BI Electric Mining Shovel
4 Aug 2000
Bucyrus International, Inc
START-UP, OPERATION, AND SHUTDOWN 84
START-UP 84
Start-Up Control Locations 84
RESTARTING AFTER AN ELECTRICAL FAULT 86
OPERATION 87
HOIST MOTION 87
CROWD MOTION 88
SWING MOTION 89
PROPEL MOTION 90
Propel – Straight Forward/Reverse 91
STEERING 92
Gradual Right Hand Turn 92
Gradual Left Hand Turn 92
SLOPE LIMITATIONS 93
Slope vs Degrees 93
Rollover and Operation Limits 94
COUNTER-ROTATION TURNS 95
CABLE REEL OPERATION 96
CABLE REEL OPERATION 96
POSITIONING THE MACHINE 97
BACK-UP METHOD 97
DRIVE-BY METHOD 98
THE DIG CYCLE 98
Variations on Dipper Penetration 101
PROPER SWING MOTION 103
EXCAVATED MATERIAL 105
OPERATING HINTS 106
OPERATION CHECKS 107
STOPPING THE MACHINE 108
SHUTDOWN 108

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