CAT BUCYRUS 495 HR MINING SHOVEL MAINTENANCE & OPERATION MANUAL EM019621 – PDF DOWNLOAD

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CAT BUCYRUS 495 HR MINING SHOVEL MAINTENANCE & OPERATION MANUAL EM019621 – PDF DOWNLOAD

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CAT BUCYRUS 495 HR MINING SHOVEL MAINTENANCE & OPERATION MANUAL EM019621 – PDF DOWNLOAD

Language : English
Pages :529
Downloadable : Yes
File Type : PDF

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SN: 141247

CAT BUCYRUS 495 HR MINING SHOVEL MAINTENANCE & OPERATION MANUAL EM019621 – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
• It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result. THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it.
• All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, the machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.

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TABLE OF CONTENTS:

CAT BUCYRUS 495 HR MINING SHOVEL MAINTENANCE & OPERATION MANUAL EM019621 – PDF DOWNLOAD

GENERAL INFORMATION ………………………………………………………………………………………………3
SAFETY ………………………………………………………………………………………………………………….4
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT ……………………………………5
BALLAST BOX SUPPORT ……………………………………………………………………………………5
SWINGING RESTRAINT ………………………………………………………………………………………6
SAFETY PRECAUTIONS …………………………………………………………………………………………..8
FIRE PREVENTION………………………………………………………………………………………………… 11
WARNING SIGNS AND DECALS ………………………………………………………………………………. 12
Stored Energy Decals ……………………………………………………………………………………………….. 13
MACHINE OVERVIEW ………………………………………………………………………………………………….. 14
Nomenclature …………………………………………………………………………………………………………… 14
LOWER WORKS …………………………………………………………………………………………………………. 15
Truck Frame and Crawlers ………………………………………………………………………………………… 15
CRAWLERS…………………………………………………………………………………………………………… 16
Right Crawler Assembly (Left Opposite) ………………………………………………………………………. 16
TRUCK FRAME……………………………………………………………………………………………………… 17
SWING RACK ………………………………………………………………………………………………………… 18
Swing Rack and Roller Circle …………………………………………………………………………………….. 18
ROLLER CIRCLE …………………………………………………………………………………………………… 19
Roller Circle Assembly ……………………………………………………………………………………………… 19
PROPEL MACHINERY ……………………………………………………………………………………………. 20
COLLECTOR RINGS ……………………………………………………………………………………………… 21
ROTATING DECK ……………………………………………………………………………………………………….. 21
REVOLVING FRAME ………………………………………………………………………………………………. 22
CENTER PINTLE ……………………………………………………………………………………………………22
DECK EXTENSIONS ………………………………………………………………………………………………. 23
Deck Extensions and Ballast Box ……………………………………………………………………………….. 23
BALLAST BOX……………………………………………………………………………………………………….. 23
MACHINERY HOUSE ……………………………………………………………………………………………… 23
POWER STEP ………………………………………………………………………………………………………. 24
Power Step Assembly ……………………………………………………………………………………………….. 24
VERTICAL BOARDING LADDER ………………………………………………………………………………. 25
A-FRAME ……………………………………………………………………………………………………………….26
A- Frame and Front End Support Components ……………………………………………………………… 26
HOIST MACHINERY……………………………………………………………………………………………….. 27
Hoist Machinery – Plan View ………………………………………………………………………………………. 27
EM019621
495HR Electric Mining Shovel
Bucyrus International, Inc.
Manual No. 10614 1 – 2 April 2008
495HR COLOR DECK PLAN …………………………………………………………………………….. ( foldout )

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M