CAT Bucyrus 495B Electric Mining Shovel Operator’s Manual BI005536 – PDF DOWNLOAD

Description

CAT Bucyrus 495B Electric Mining Shovel Operator’s Manual BI005536 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus 495B Electric Mining Shovel Operator’s Manual BI005536 – PDF DOWNLOAD

Language : English
Pages : 98
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

CAT Bucyrus 495B Electric Mining Shovel Operator’s Manual BI005536 – PDF DOWNLOAD

Section 1- SAFETYPRECAUTIONSANDPRESTARTCHECKS 1-1
Safety 1-1
General 1-1
Specific Safety Rules 1-1
Operation Near Electrical Distribution and Transmission Lines 1-1
Prestart Checks 1-2
Ground Level Walk-Around Inspection 1-2
On-Board Inspection 1-3
Lubrication Charts 1-4
Section 2 – CONTROLS-FUNCTION AND LOCATION 2-1
Introduction 2-1
Primary Operating Controls 2-1
1. HoistJSwing/Propel Master Switch (Lever) 2-1
2. Signal Horn Lever 2-3
3. Crowd/Horn/Dipper Trip Master Switch (Lever) 2-3
4. Dipper Trip Lever 2-3
5. Hoist Brake Switch 2-3
6. Crowd Brake Switch 2-4
7. Swing Brake Switch 2-4
8. Propel Brake Switch 2-4
9. Propel Steering Switch 2-4
10. Air Pressure Gauge 2-4
11. Control Reset Pushbutton 2-4
12. Propel Transfer Switch 2-4
13. Control Stop Pushbutton 2-5
14. Machine Stop/Emergency Stop Pushbutton 2-5
15. Main Power Off Pushbutton 2-5
16. Panelview Monitor 2-5
17. Windshield Wiper Switches 2-6
18. Windshield Washer Switch 2-6
19. Operator’s Seat 2-6
20. Cable Reel ON/OFF Switch (optional) 2-6
21. Air Conditioner Switches 2-6
22. Cab Light Switch and Electrical Outlet 2-6
23. Upper Windshield Wiper 2-6
24. Lower Windshield Wiper 2-6
25. Windshield Washer Spray Nozzles 2-6
26. Cigar Lighter 2-6
27. Oiler’s Seat 2-7
28. Fire Extinguisher 2-7
Secondary Operating Controls 2-7
PLC Cabinet 2-7
1. Control Stop Pushbutton 2-7
2. Emergency Stop/Power OffPushbutton 2-8
Auxiliary Control Cabinet 2-8
Remote Start Console 2-8
1. Emergency Stop/Power OffPushbutton 2-8
2. Air Compressor Run Switch 2-9
3. Power OffPushbutton 2-9
4. System Run Pushbutton 2-9
5. Uninterruptable Power Supply OffPushbutton 2-9
6. Uninterruptable Power Supply Start Pushbutton 2-10
7. Incomplete Sequence Light 2-10
8. Auxiliary Power Ground Fault Light 2-10
9. Phase Sequence Light 2-10
10. PLC Cabinet Temperature Light 2-10
11. Drive Cabinet Temperature Light 2-10
12. PLC Power On Light 2-10
13. System Ready Light 2-10
UPS Control Box 2-10
Light Circuit Breakers 2-10
Lighting Transfer Switch (optional) 2-11
Cable Reel Start/Stop Pushbutton 2-11
Section 3 – STARTUP, OPERATION, AND SHUTDOWN 3-1
StartUp 3-1
Operation 3-3
Hoist Motion 3-3
Crowd Motion 3-4
Swing Motion 3-5
Propel Motion 3-5
Steering 3-6
Cable Reel Operation 3-7
Positioning Machine at Bank 3-7
Back-Up Method 3-7
Drive-By Method 3-8
Start of Dig Cycle 3-8
Engaging the Bank 3-11
Proper Swing Motion 3-13
Material Excavated 3-15
Operating Hints 3-15
During Operation – Checks 3-16
Stopping the Machine 3-17
Shutdown 3-17

DESCRIPTION

CAT Bucyrus 495B Electric Mining Shovel Operator’s Manual BI005536 – PDF DOWNLOAD

FOREWORD

• This manual establishes guidelines and furnishes general instructions for the operation of the Model 495-B Electric Mining Shovel. The shovel is a fully electric machine. It consists ofthree major units: the lower works, the rotating deck and the front end equipment. ‘
• The lower works provides a foundation for the rotating deck and contains the necessary components to propel the shovel. The rotating deck is mounted upon the lower works and contains all the machinery and controls required to operate the shovel.
• The machinery house completely encloses the rotating deck. The operator’s cab is also mounted to the rotating deck and contains the operator’s station. The front end equipment consists ofthe A-frame, boom, dipper, dipper handle, running ropes and boom structural strands.

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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