CAT Bucyrus 495BI Electric Mining Shovel Operator’s Manual BI005533 – PDF DOWNLOAD

Description

CAT Bucyrus 495BI Electric Mining Shovel Operator’s Manual BI005533 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus 495BI Electric Mining Shovel Operator’s Manual BI005533 – PDF DOWNLOAD

Language : English
Pages : 187
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus 495BI Electric Mining Shovel Operator’s Manual BI005533 – PDF DOWNLOAD

FOREWORD

• This manual establishes guidelines and furnishes general instructions for operating the 495B electric mining shovel. The Model 495B consists of three major units: the lower works, the rotating deck, and the front end equipment. The lower works provides a foundation for the revolving frame and contains the necessary equipment to propel the shovel.
• The rotating deck includes the revolving frame, ballast box, and machinery house. The machineryhouse encloses all ofthe hoist, swingand crowd machinery, and the electrical systems required to control machine functions. It also contains an air filtration system to minimize heat and dirt build-up in the machineryhouse.
• An elevated cab mounted on the house provides the machinery operator’s station. The cab contains all machine operating controls. The front end equipment is comprised ofthe Aframe, dipper, dipper handle, boom, running ropes, and boom structural strands.

This manual consists offour sections:
• Safety Decals
• Section 1 – Safety Precautions & Prestart Checks
• Section 2 – Controls – Function & Location
• Section 3 – Start Up, Operation & Shut Down
A table of contents is located in the front of the manual.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus 495BI Electric Mining Shovel Operator’s Manual BI005533 – PDF DOWNLOAD

SECTION 1 – SAFETY PRECAUTIONS AND PRESTART CHECKS
SAFETY 1-1
General 1-1
Specific Safety Rules 1-1
Operation Near Electrical Distribution and Transmission Lines 1-1
Prestart Checks 1-2
Ground Level Walk-Around Inspection 1-2
On-Board Inspection 1-3
LUBRICATION CHARTS 1-4
SECTION 2 – CONTROLS-FUNCTION AND LOCATION
INTRODUCTION 2-1
Machine Orientation 2-1
PRIMARY OPERATING CONTROLS 2-1
Hoist/Swing/Propel Master Switch (Lever) 2-1
Signal Horn Lever 2-3
Crowd/Horn/Dipper Trip/Propel Master Switch (Lever) 2-3
Dipper Trip Lever 2-3
Hoist Brake Switch 2-4
Crowd Brake Switch 2-4
Swing Brake Switch 2-4
Propel Brake Switch 2-4
Earth Continuity Lockout Pushbutton 2-4
Air Pressure Gauge 2-4
Control Reset Pushbutton 2-4
Propel Transfer Switch 2-4
Control Stop Pushbutton 2-5
Machine Stop/Emergency Stop Pushbutton 2-5
Main Power Off Pushbutton 2-5
Panelview Monitor 2-5
Windshield Wiper Switches 2-6
Windshield Washer Switch 2-6
Cab Light Dimmer Switch 2-6
Operator’s Seat 2-6
Air Conditioner Switches 2-6
Cab Light Switch and Electrical Outlet 2-6
Upper Windshield Washer 2-6
Lower Windshield Wiper 2-6
Winshield Washer Spray Nozzles 2-6
Cigar Lighter 2-6
Oiler’s Seat 2-6
Fire Extinguisher 2-6
Window Fan Switch 2-7
SECONDARY OPERATING CONTROLS 2-7
PLC Cabinet 2-7
AC Control Cabinet 2-7
Motor Control Center Cabinet 2-7
Remote Start Console 2-7
UPS Control Box 2-10
House Light Circuit Breakers 2-10
Lighting Transfer Switch (Optional) 2-11
Cable Reel Start/Stop Pushbuttons 2-11
Lubrication Control Panel 2-12
BI005533
BI005533
SECTION 3 – START UP, OPERATION, AND SHUT DOWN
START UP 3-1
Restarting after an Electrical Fault 3-3
OPERATION 3-4
Hoist Motion 3-4
Crowd Motion 3-4
Swing Motion 3-4
Propel Motion 3-6
Steering , 3-7
Cable Reel Operation (Optional) 3-8
Positioning Machine at Bank 3-9
Start of Dig Cycle 3-10
Engaging the Bank 3-12
Proper Swing Motion , 3-14
Material Excavated 3-16
Operating Hints 3-16
During Operation – Checks 3-17
Stopping the Machine 3-17
Shut Down 3-18

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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