CAT BUCYRUS 495BI ELECTRIC MINING SHOVEL OPERATOR’S MANUAL – PDF DOWNLOAD

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CAT BUCYRUS 495BI ELECTRIC MINING SHOVEL OPERATOR’S MANUAL – PDF DOWNLOAD

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CAT BUCYRUS 495BI ELECTRIC MINING SHOVEL OPERATOR’S MANUAL – PDF DOWNLOAD

Language : English
Pages : 57
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

CAT BUCYRUS 495BI ELECTRIC MINING SHOVEL OPERATOR’S MANUAL – PDF DOWNLOAD

10081_O.pdf.................................................................. 0
	COVER PAGE............................................................... 2
	FOREWORD................................................................. 3
	TABLE OF CONTENTS........................................................ 4
	WARNINGS................................................................. 6
	SAFETY PRECAUTIONS AND PRESTART CHECKS................................... 7
		SAFETY............................................................... 7
			GENERAL.......................................................... 7
			SPECIFIC SAFETY RULES............................................ 7
			OPERATION NEAR ELECTRICAL DISTRIBUTION AND TRANSMISSION LINES.... 7
			PRESTART CHECKS.................................................. 8
			GROUND LEVEL WALK-AROUND INSPECTION.............................. 8
			ON-BOARD INSPECTION.............................................. 9
		LUBRICATION CHARTS...................................................10
	CONTROLS - FUNCTION AND LOCATION.........................................14
		INTRODUCTION.........................................................14
			MACHINE ORIENTATION..............................................14
		PRIMARY OPERATING CONTROLS...........................................14
			HOIST/SWING/PROPEL MASTER SWITCH (LEVER).........................14
			SIGNAL HORN LEVER................................................16
			CROWD/HORN/DIPPER TRIP/PROPEL MASTER SWITCH (LEVER)..............16
			DIPPER TRIP LEVER................................................16
			HOIST BRAKE SWITCH...............................................17
			CROWD BRAKE SWITCH...............................................17
			SWING BRAKE SWITCH...............................................17
			PROPEL BRAKE SWITCH..............................................17
			EARTH CONTINUITY LOCKOUT PUSHBUTTTON.............................17
			AIR PRESSURE GAUGE...............................................17
			CONTROL RESET PUSHBUTTON.........................................17
			PROPEL TRANSFER SWITCH...........................................17
			CONTROL STOP PUSHBUTTON..........................................18
			MACHINE STOP/EMERGENCY STOP PUSHBUTTON...........................18
			MAIN POWER OFF PUSHBUTTON........................................18
			PANELVIEW MONITOR................................................18
			WINDSHIELD WIPER SWITCH..........................................19
			WINDSHIELD WASHER SWITCH.........................................19
			CAB LIGHT DIMMER SWITCH..........................................19
			OPERATOR'S SEAT .................................................19
			AIR CONDITIONER SWITCHES.........................................19
			CAB LIGHT SWITCH AND ELECTRICAL OUTLET...........................19
			UPPER WINDSHIELD WASHER..........................................19
			LOWER WINDSHIELD WIPER...........................................19
			WINDSHIELD WASHER SPRAY NOZZLES..................................19
			CIGAR LIGHTER....................................................19
			OILER'S SEAT.....................................................19
			FIRE  EXTINGUISHER...............................................19
			WINDOW FAN SWITCH................................................20
		SECONDARY OPERATING CONTROLS.........................................20
			PLC CABINET......................................................20
			AC CONTROL CABINET...............................................20
			MOTOR CONTROL CENTER CABINET.....................................20
			REMOTE START CONSOLE.............................................20
			UPS CONTROL BOX..................................................23
			HOUSE LIGHT CIRCUIT BREAKERS.....................................23
			LIGHTING TRANSFER SWITCH (OPTIONAL)..............................24
			CABLE REEL START/STOP PUSHBUTTONS................................24
			LUBRICATION CONTROL PANEL........................................25
	START UP, OPERATION, AND SHUT DOWN.......................................26
		START UP.............................................................26
			RESTARTING AFTER AN ELECTRICAL FAULT.............................28
		OPERATION............................................................29
			HOIST MOTION.....................................................29
			CROWD MOTION.....................................................29
			SWING MOTION.....................................................29
			PROPEL MOTION....................................................31
			STEERING.........................................................32
			CABLE REEL OPERATION (OPTIONAL)..................................33
			POSITIONING MACHINE AT BANK......................................34
			START OF DIG CYCLE...............................................35
			ENGAGING THE BANK................................................37
			PROPER SWING MOTION..............................................39
			MATERIAL EXCAVATED...............................................41
			OPERATING HINTS..................................................41
			DURING OPERATION - CHECKS........................................42
			STOPPING THE MACHINE.............................................42
			SHUT DOWN........................................................43

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