CAT BUCYRUS 495BI MINING SHOVEL MAINTENANCE and OPERATION MANUAL SN 141067 – PDF DOWNLOAD

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CAT BUCYRUS 495BI MINING SHOVEL MAINTENANCE and OPERATION MANUAL SN 141067 – PDF DOWNLOAD

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CAT BUCYRUS 495BI MINING SHOVEL MAINTENANCE and OPERATION MANUAL SN 141067 – PDF DOWNLOAD

Language : English
Pages : 395
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 495BI MINING SHOVEL MAINTENANCE and OPERATION MANUAL SN 141067 – PDF DOWNLOAD

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• This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and reliable more operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT HAND (RH) and LEFT-HAND (LH) parts correspond to the operator’s hands at the controls as seated when operating the machine.
• Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International’s parts representative

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TABLE OF CONTENTS:

CAT BUCYRUS 495BI MINING SHOVEL MAINTENANCE and OPERATION MANUAL SN 141067 – PDF DOWNLOAD

10019_M.pdf.............................................  0
	COVER PAGE..........................................  2
	TABLE OF CONTENTS...................................  3
	INTRODUCTION........................................  4
		FOWARD..........................................  5
		SAFETY PRECAUTIONS/HAZARDS......................  6
		MACHINE PLACARDS................................ 13
		MACHINE OVERVIEW................................ 16
	OPERATION........................................... 42
		GENERAL SAFETY.................................. 45
		PRE-START CHECKS................................ 47
		CONTROLS- FUNCTIONS AND LOCATION................ 52
		PRIMARY OPERATING CONTROLS...................... 55
		PANELVIEW MONITOR............................... 60
		PLC CABINET..................................... 63
		REMOTE START CONSOLE............................ 66
		START-UP, OPERATION, SHUT DOWN.................. 72
		PANELVIEW....................................... 99
		EEPROM INSTALLATION.............................108
		PANELVIEW DESCRIPTION...........................109
		ALARM WINDOW MESSAGES...........................111
	LUBRICATION.........................................114
		LUBRICATION (1 of 3)............................115
		LUBRICATION (2 of 3)............................134
		LUBRICATION (3 of 3)............................146
	SCHEDULED MAINTENANCE...............................159
		SCHEDULED MAINTENANCE (1 of 1)..................160
	MAJOR MAINTENANCE...................................172
		LOWER WORKS.....................................176
		FRONT END EQUIPMENT.............................219
		DESCRIPTION OF HOIST AND CROWD LIMIT SYSTEMS....264
		SWING MACHINERY.................................269
		SUPERBOLT APPLICATIONS..........................309
		WIRE ROPE CARE AND MAINTENANCE..................313
		TORQUE APPLICATION..............................335
	BRAKES AND COUPLINGS................................339
		BRAKE HUB INSTALLATION..........................340
		SWING BRAKE.....................................342
		SWING BRAKE BURNISHINGS.........................348
		CROWD BRAKE.....................................349
		HOIST BRAKE.....................................355
		PROPEL BRAKE....................................361
		MOTOR COUPLING INSTALLATION/ALIGNMENT...........369
	COMPRESSED AIR SYSTEM...............................374
		PERSONAL PROTECTIVE EQUIPMENT...................375
		SAFETY..........................................377
		INTRODUCTION....................................383
		TYPICAL 495B1 COMPRESSED AIR SCHEMATIC..........389
	HEATING, VENTILATION, AND AIR CONDITIONING..........390
		AIR CONDITIONING UNIT...........................391
		HOUSE FANS......................................393

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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