CAT BUCYRUS 495BII MINING SHOVEL OPERATOR’S MANUAL SN 141102 – PDF DOWNLOAD

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CAT BUCYRUS 495BII MINING SHOVEL OPERATOR’S MANUAL SN 141102 – PDF DOWNLOAD

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CAT BUCYRUS 495BII MINING SHOVEL OPERATOR’S MANUAL SN 141102 – PDF DOWNLOAD

Language : English
Pages : 102
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 495BII MINING SHOVEL OPERATOR’S MANUAL SN 141102 – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. It provides the operator with the location and explanation of the controls, instructions for machine operation, and certain maneuvering techniques.
• Throughout this section, and the remainder of the manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Safe operation of the machine minimizes production delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual.
• Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgment and the alertness of the entire mining crew. Refer to Section 1 in this manual for specific safety precautions. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 495BII MINING SHOVEL OPERATOR’S MANUAL SN 141102 – PDF DOWNLOAD
GENERAL INFORMATION 5
SAFETY 6
MACHINE PLACARDS 7
SAFETY PRECAUTIONS 8
FIRE PREVENTION 11
OPERATION NEAR ELECTRICAL LINES 12
PRE-START CHECKS 13
WALK-AROUND GROUND LEVEL INSPECTION 13
Daily Inspection Points 14
ON-BOARD INSPECTION 15
On Board Inspection Points 15
MACHINE OVERVIEW 17
LOWER WORKS 18
Truck Frame and Crawlers 18
CRAWLERS 19
Crawler & Truck Frame Section View 20
TRUCK FRAME 20
SWING RACK 21
Swing Rack and Roller Circle 21
ROLLER CIRCLE 21
Roller Circle Assembly 22
PROPEL MACHINERY 23
COLLECTOR RINGS 24
ROTATING DECK 25
495BII Deck Plan 25
REVOLVING FRAME 26
CENTER PINTLE 26
DECK EXTENSIONS 27
Deck Extensions and Ballast Box – Plan View 27
BALLAST BOX 27
MACHINERY HOUSE 27
A-FRAME 28
A- Frame and Front End Support Components 28
HOIST MACHINERY 29
Hoist Machinery – Plan View 29
SWING MACHINERY 30
Swing Machinery Components 30
CROWD MACHINERY 31
Crowd Machinery Components 31
495BII Electric Mining Shovel
Operator’s Manual
Manual No 10119
sn: 141102
BI616813
Manual No 10119
495BII Electric Mining Shovel
2 – 2 Apr 2001
Bucyrus International, Inc
OPERATOR’S CAB 32
COMPRESSED AIR SYSTEM 33
AUTOMATIC LUBRICATION SYSTEM 33
Lubrication Room 34
FRONT END EQUIPMENT 35
SUSPENSION STRANDS 35
BOOM 36
Boom Assembly 36
RUNNING ROPES 37
Ropes – General Arrangement 37
SADDLE BLOCK 38
DIPPER HANDLE 38
DIPPER 39
Dipper Assembly 39
PADLOCK 40
DIPPER TRIP 40
Dipper Trip – General Arrangement 40
OPERATOR’S CONTROLS 41
Location of the Operating Controls 41
Operator’s Cab 42
PRIMARY OPERATING CONTROLS 43
PANELVIEW MONITOR 49
Panelview Pedestal 49
OPERATOR’S SEAT 50
SECONDARY OPERATING CONTROLS 51
PLC CABINET 51
AC CONTROL CABINET 52
MOTOR CONTROL CENTER 53
REMOTE START CONSOLE 54
UPS CONTROL BOX 57
LIGHTING CIRCUIT BREAKERS 57
LUBRICATION CONTROL PANEL 58
MACHINE START-UP, OPERATION, AND SHUTDOWN 59
MACHINE START-UP 59
Start-Up Control Locations 59
RESTARTING AFTER AN ELECTRICAL FAULT 61
MACHINE OPERATION 62
MACHINERY MOTIONS 63
HOIST MOTION 63
CROWD MOTION 64
PROPEL MOTION 65
Propel – Straight Forward/Reverse 65
SWING MOTION 66
PROPER SWING MOTION 67
STEERING 68
COUNTER-ROTATION TURNS 70
BI616813
Apr 2001
495BII Electric Mining Shovel
2 – 3 Manual No 10119
Bucyrus International, Inc
POSITIONING THE MACHINE 71
BACK-UP METHOD 71
DRIVE-BY METHOD 72
START OF THE DIG CYCLE 73
Force the Dipper Lip into the Bank 73
Variations on Dipper Penetration 74
Dig with the Dipper Beneath the Boom Point 75
ENGAGING THE BANK 75
HOIST FORCE OPPOSES CROWD FORCE 75
ENGAGE THE BANK UNDER THE BOOM POINT 76
SLOPE LIMITATIONS 77
Slope vs Degrees 77
Rollover and Operation Limits 78
EXCAVATED MATERIAL 78
OPERATION CHECKS 79
OPERATING HINTS 80
STOPPING THE MACHINE 81
SHUTDOWN 81
PANELVIEW 82
FAULT CONDITIONS 82
POWER-UP FUNCTIONS 83
CONFIGURATION MODE SET-UP 84
DOWNLOADING/UPLOADING AN APPLICATION FILE 85
CONFIGURING THE SERIAL COMMUNICATION PORT 85
VIEWING RACK ASSIGNMENTS 85
ACCESS CODES (SECURITY) 86
AUDIO RESPONSE 86
ALARM RELAY 87
PRESET OPERATIONS 87
SCREEN SAVER 87
ALIGN SCREEN 88
STUCK BUTTON/CELL TIMEOUT 88
CONFIGURATIONG TIME AND DATE 88
UNIT TESTS 89
EEPROM INSTALLATION 89
ALARM WINDOW MESSAGES 91
MACHINE SPECIFICATIONS 93
COMPONENT WEIGHTS 95

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