CAT BUCYRUS 495BII MINING SHOVEL OPERATOR’S MANUAL SN 141113 – PDF DOWNLOAD

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CAT BUCYRUS 495BII MINING SHOVEL OPERATOR’S MANUAL SN 141113 – PDF DOWNLOAD

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CAT BUCYRUS 495BII MINING SHOVEL OPERATOR’S MANUAL SN 141113 – PDF DOWNLOAD

Language : English
Pages : 98
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 495BII MINING SHOVEL OPERATOR’S MANUAL SN 141113 – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. It provides the operator with the location and explanation of the controls, instructions for machine operation, and certain maneuvering techniques. Throughout this section, and the remainder of the manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
• Safe operation of the machine minimizes production delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual. Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel.
• Overall safety depends upon the use of good judgment and the alertness of the entire mining crew. Refer to Section 1 in this manual for specific safety precautions. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 495BII MINING SHOVEL OPERATOR’S MANUAL SN 141113 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
MACHINE PLACARDS 7
SAFETY PRECAUTIONS 8
FIRE PREVENTION 11
OPERATION NEAR ELECTRICAL LINES 12
MACHINE OVERVIEW 13
LOWER WORKS 14
Truck Frame and Crawlers 14
CRAWLERS 15
Crawler & Truck Frame Section View 16
TRUCK FRAME 16
SWING RACK 17
Swing Rack and Roller Circle 17
ROLLER CIRCLE 17
Roller Circle Assembly 18
PROPEL MACHINERY 19
COLLECTOR RINGS 20
ROTATING DECK 21
495BII Deck Plan 21
REVOLVING FRAME 22
CENTER PINTLE 22
DECK EXTENSIONS 23
Deck Extensions and Ballast Box – Plan View 23
BALLAST BOX 23
MACHINERY HOUSE 23
POWER STEP 24
VERTICAL BOARDING LADDER 25
BOARDING STAIRS – LEFT 26
A-FRAME 27
A- Frame and Front End Support Components 27
HOIST MACHINERY 28
Hoist Machinery – Plan View 28
SWING MACHINERY 29
Swing Machinery Components 29
495BII Electric Mining Shovel
BUCYRUS INTERNATIONAL, Inc
CROWD MACHINERY 30
Crowd Machinery Components 30
OPERATOR’S CAB 31
COMPRESSED AIR SYSTEM 32
AUTOMATIC LUBRICATION SYSTEM 32
Lubrication Room 33
FRONT END EQUIPMENT 34
SUSPENSION STRANDS 34
BOOM 35
Boom Assembly 35
RUNNING ROPES 36
Ropes – General Arrangement 36
SADDLE BLOCK 37
DIPPER HANDLE 37
DIPPER 38
Dipper Assembly 38
PADLOCK 39
DIPPER TRIP 39
Dipper Trip – General Arrangement 39
OPERATOR’S CONTROLS 40
PRIMARY OPERATING CONTROLS 40
40
CONTROLS ON THE LEFT CONSOLE 41
LEFT MASTER SWITCH 41
DIPPER TRIP 41
SIGNAL HORN 41
HOIST BRAKE 42
CROWD BRAKE 42
SWING BRAKE 42
PROPEL BRAKE 42
Left Control Console 42
CLIMATE CONTROL PANEL 42
WINDSHIELD WIPER SWITCH 42
WINDSHIELD WASHER SWITCH 42
RADIO 43
CONTROLS ON THE RIGHT CONSOLE 43
RIGHT MASTER SWITCH 43
CONTROL STOP PUSHBUTTON 44
CONTROL RESET PUSHBUTTON 44
Right Control Console 44
DIG/PROPEL TRANSFER SWITCH 45
HEATED MIRRORS 45
EMERGENCY STOP PUSHBUTTON 45
MAIN POWER OFF PUSHBUTTON 46
EARTH CONTINUITY LOCKOUT PUSHBUTTON 46
TELEPHONE 46
BI616819
March 2002
495BII Electric Mining Shovel
3 Manual No 10171
BUCYRUS INTERNATIONAL, Inc
OPERATOR’S DISPLAY 47
DISPLAY AREA AND INDICATORS 47
DISPLAY SCREENS 48
Title Screen 48
Main Menu 49
Main Menu – Info 49
Active Alarm 50
New Alarm 50
Alarms Help 51
Rope Reeving/Pintle Tightening 52
Rope Reeving/Pintle Tightening Help 53
Calibration Help 54
Fault Counters/Operating Hours 55
PLC Menu Screen 55
Typical Bearing Temperature Screen 56
Operator’s Screen 56
BRAKE INDICATORS 57
TIME/DATE WINDOW 57
CONTROL STATUS INDICATORS 58
LIMIT SLOWDOWN INDICATORS 58
DIG/PROPEL INDICATOR 58
INFORMATIONAL ICONS 59
DELAYED SHUTDOWN INDICATOR 59
ACTIVE ALARMS INDICATOR 59
AIR PRESSURE 59
AUXILIARY CONTROLS 60
REMOTE START CONSOLE 60
HOUSE LIGHT CIRCUIT BREAKERS 61
LUBRICATION CONTROL PANEL 62
FIRE SUPPRESSION SYSTEM 62
PRE-START CHECKS 63
Daily Inspection Points 63
WALK-AROUND GROUND LEVEL INSPECTION 63
ON-BOARD INSPECTION 65
On Board Inspection Points 65
MACHINE START-UP, OPERATION, AND SHUTDOWN 67
MACHINE START-UP 67
Start-Up Control Locations 67
RESTARTING AFTER AN ELECTRICAL FAULT 69
MACHINE OPERATION 70
MACHINERY MOTIONS 71
HOIST MOTION 71
CROWD MOTION 72
BI616819
Manual No 10171
495BII Electric Mining Shovel
4 March 2002
BUCYRUS INTERNATIONAL, Inc
PROPEL MOTION 73
Propel – Straight Forward/Reverse 73
SWING MOTION 74
PROPER SWING MOTION 75
STEERING 76
COUNTER-ROTATION TURNS 78
POSITIONING THE MACHINE 79
BACK-UP METHOD 79
DRIVE-BY METHOD 80
START OF THE DIG CYCLE 81
Force the Dipper Lip into the Bank 81
Variations on Dipper Penetration 82
Dig with the Dipper Beneath the Boom Point 83
ENGAGING THE BANK 83
HOIST FORCE OPPOSES CROWD FORCE 83
ENGAGE THE BANK UNDER THE BOOM POINT 84
SLOPE LIMITATIONS 85
Slope vs Degrees 85
Rollover and Operation Limits 86
EXCAVATED MATERIAL 86
OPERATION CHECKS 87
OPERATING HINTS 88
STOPPING THE MACHINE 89
SHUTDOWN 89
TYPICAL MACHINE SPECIFICATIONS 90
COMPONENT WEIGHTS 92

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