CAT BUCYRUS 495HD Electric Mining Shovel Operator’s Manual SN 141233 – PDF DOWNLOAD

Description

CAT BUCYRUS 495HD Electric Mining Shovel Operator’s Manual SN 141233 – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS 495HD Electric Mining Shovel Operator’s Manual SN 141233 – PDF DOWNLOAD

Language : English
Pages : 104
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 495HD Electric Mining Shovel Operator’s Manual SN 141233 – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
• Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 495HD Electric Mining Shovel Operator’s Manual SN 141233 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT 7
BALLAST BOX SUPPORT 7
SWINGING RESTRAINT 8
SAFETY PRECAUTIONS 10
FIRE PREVENTION 13
Fire Extinguisher Locations 13
MACHINE PLACARDS 14
Safety & Stored Energy Decals 15
MACHINE OVERVIEW 16
LOWER WORKS 17
Truck Frame and Crawlers 17
CRAWLERS 18
Crawler & Truck Frame Section View 19
TRUCK FRAME 19
SWING RACK 20
Swing Rack and Roller Circle 20
ROLLER CIRCLE 20
Roller Circle Assembly 21
PROPEL MACHINERY 22
COLLECTOR RINGS 23
ROTATING DECK 23
REVOLVING FRAME 24
CENTER PINTLE 24
DECK EXTENSIONS 25
Deck Extensions and Ballast Box – Plan View 25
BALLAST BOX 25
MACHINERY HOUSE 25
A-FRAME 27
A- Frame and Front End Support Components 27
HOIST MACHINERY 28
Hoist Machinery – Plan View 28
SWING MACHINERY 29
Swing Machinery Components 29
IMPORTANT NOTE
CROWD MACHINERY 30
Crowd Machinery Components 30
OPERATOR’S CAB 31
COMPRESSED AIR SYSTEM 32
AUTOMATIC LUBRICATION SYSTEM 32
Lubrication Room 33
FRONT END EQUIPMENT 34
SUSPENSION STRANDS 34
BOOM 35
Boom Assembly 35
RUNNING ROPES 36
Ropes – General Arrangement 36
SADDLE BLOCK 37
DIPPER HANDLE 37
DIPPER 38
Dipper Assembly 38
PADLOCK 39
DIPPER TRIP 39
Dipper Trip – General Arrangement 39
OPERATOR’S CONTROLS 40
PRIMARY OPERATING CONTROLS 41
Operator’s Control Consoles in the Cab 41
CONTROLS ON THE LEFT CONSOLE 42
LEFT MASTER SWITCH 42
DIPPER TRIP 42
SIGNAL HORN 42
RADIO 42
HOIST BRAKE 43
CROWD BRAKE 43
SWING BRAKE 43
PROPEL BRAKE 43
Left Control Console 43
CLIMATE CONTROL PANEL 43
WINDSHIELD WIPER/WASHER CONTROL PANEL 43
CONTROLS ON THE RIGHT CONSOLE 44
RIGHT MASTER SWITCH 44
CONTROL STOP PUSHBUTTON 45
CONTROL RESET PUSHBUTTON 45
Right Control Console 45
DIG/PROPEL TRANSFER SWITCH 46
EMERGENCY STOP PUSHBUTTON 46
MAIN POWER OFF PUSHBUTTON 46
EARTH CONTINUITY LOCKOUT PUSHBUTTON 47
TELEPHONE 47
OPERATOR’S SEAT 48
Operator’s Seat – IsometicView 48
OPERATOR’S DISPLAY 50
Operator’s Display Panel 50
DISPLAY AREA AND INDICATORS 50
DISPLAY SCREENS 51
Title Screen 51
Main Menu 52
Main Menu – Info 52
Active Alarm 53
New Alarm 53
Alarms Help 54
Rope Reeving/Pintle Tightening 55
Rope Reeving/Pintle Tightening Help 56
Calibration Help 57
Fault Counters/Operating Hours 58
PLC Menu Screen 58
Typical Bearing Temperature Screen 59
Operator’s Screen 59
BRAKE INDICATORS 60
TIME/DATE WINDOW 60
CONTROL STATUS INDICATORS 61
LIMIT SLOWDOWN INDICATORS 61
DIG/PROPEL INDICATOR 61
INFORMATIONAL ICONS 62
DELAYED SHUTDOWN INDICATOR 62
ACTIVE ALARMS INDICATOR 62
AIR PRESSURE 62
AUXILIARY CONTROLS 63
REMOTE START CONSOLE 63
HOUSE LIGHT CIRCUIT BREAKERS 64
LIGHTING TRANSFER SWITCH 65
LUBRICATION CONTROL PANEL 65
WINDSHIELD WIPERS 66
WINDSHIELD WASHER 66
FIRE SUPPRESSION SYSTEM 67
PRE-START CHECKS 67
WALKAROUND GROUND LEVEL INSPECTION 68
ON-BOARD INSPECTION 70
MACHINE START-UP, OPERATION AND SHUTDOWN 71
START-UP 71
Start-Up Control Locations 71
RESTARTING AFTER AN ELECTRICAL FAULT 73
OPERATION 74
MACHINERY MOTIONS 75
HOIST MOTION 75
CROWD MOTION 76
PROPEL MOTION 77
Propel – Straight Forward/Reverse 77
SWING MOTION 78
PROPER SWING MOTION 79
STEERING 80
COUNTER-ROTATION TURNS 82
POSITIONING THE MACHINE 83
BACK-UP METHOD 83
DRIVE-BY METHOD 84
THE DIG CYCLE 85
Variations on Dipper Penetration 86
ENGAGING THE BANK 87
SLOPE LIMITATIONS 89
Slope vs Degrees 89
Rollover and Operation Limits 90
EXCAVATED MATERIAL 90
OPERATION CHECKS 91
OPERATING HINTS 92
STOPPING THE MACHINE 93
MACHINE SHUTDOWN 93
TYPICAL MACHINE SPECIFICATIONS 94
WEIGHTS 94

Customer Support: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M