CAT BUCYRUS 495HD Electric Mining Shovel Operator’s Manual SN 141241 – PDF DOWNLOAD

Description

CAT BUCYRUS 495HD Electric Mining Shovel Operator’s Manual SN 141241 – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS 495HD Electric Mining Shovel Operator’s Manual SN 141241 – PDF DOWNLOAD

Language : English
Pages :99
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 495HD Electric Mining Shovel Operator’s Manual SN 141241 – PDF DOWNLOAD

GENERAL INFORMATION 

• This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
• Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 495HD Electric Mining Shovel Operator’s Manual SN 141241 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT 7
BALLAST BOX SUPPORT 7
SWINGING RESTRAINT 8
SAFETY PRECAUTIONS 10
FIRE PREVENTION 13
Fire Extinguisher Locations 13
MACHINE PLACARDS 14
Safety & Stored Energy Decals 15
MACHINE OVERVIEW 17
LOWER WORKS 18
Truck Frame and Crawlers 18
CRAWLERS 19
Crawler & Truck Frame Section View 20
TRUCK FRAME 20
SWING RACK 21
Swing Rack and Roller Circle 21
ROLLER CIRCLE 21
Roller Circle Assembly 22
PROPEL MACHINERY 23
COLLECTOR RINGS 24
ROTATING DECK 24
REVOLVING FRAME 25
CENTER PINTLE 25
DECK EXTENSIONS 26
Deck Extensions and Ballast Box – Plan View 26
BALLAST BOX 26
MACHINERY HOUSE 26
VERTICAL BOARDING LADDER, LEFT 27
BOARDING STAIRS 29
A-FRAME 30
A- Frame and Front End Support Components 30
HOIST MACHINERY 31
Hoist Machinery – Plan View 31
SWING MACHINERY 32
Swing Machinery Components 32
CROWD MACHINERY 33
Crowd Machinery Components 33
OPERATOR’S CAB 34
COMPRESSED AIR SYSTEM 35
AUTOMATIC LUBRICATION SYSTEM 35
Lubrication Room 36
FRONT END EQUIPMENT 37
SUSPENSION STRANDS 37
BOOM 38
Boom Assembly 38
RUNNING ROPES 39
Ropes – General Arrangement 39
SADDLE BLOCK 40
DIPPER HANDLE 40
DIPPER 41
Dipper Assembly 41
PADLOCK 42
DIPPER TRIP 42
Dipper Trip – General Arrangement 42
OPERATOR’S CONTROLS 43
Location of the Operating Controls 43
Operator’s Cab 44
PRIMARY OPERATING CONTROLS 45
Operator’s Control Consoles in the Cab 45
CONTROLS ON THE LEFT CONSOLE 46
LEFT JOYSTICK 46
DIPPER TRIP 46
SIGNAL HORN 46
RADIO 46
HOIST BRAKE 47
CROWD BRAKE 47
SWING BRAKE 47
PROPEL BRAKE 47
Left Control Console 47
CLIMATE CONTROL PANEL 47
WINDSHIELD WIPER SWITCH 47
WINDSHIELD WASHER SWITCH 47
CONTROLS ON THE RIGHT CONSOLE 48
RIGHT JOYSTICK 48
CONTROL STOP PUSHBUTTON 49
CONTROL RESET PUSHBUTTON 49
Right Control Console 49
DIG/PROPEL TRANSFER SWITCH 50
EMERGENCY STOP PUSHBUTTON 50
MAIN POWER OFF PUSHBUTTON 50
EARTH CONTINUITY LOCKOUT PUSHBUTTON 51
TELEPHONE 51
OPERATOR’S SEAT 54
Operator’s Seat – Front View 54
OPERATOR’S DISPLAY 56
Operator’s Display Panel 56
DISPLAY AREA AND INDICATORS 56
DISPLAY SCREENS 57
Title Screen 57
Language Screen 58
Icon Screen 58
Active Alarm 59
New Alarm 59
Alarms Help 60
Rope Reeving/Pintle Tightening 61
Rope Reeving/Pintle Tightening Help 62
Calibration Limits 62
Limit Calibration Help 63
Fault Counters/Operating Hours 64
PLC Menu Screen 64
Typical Bearing Temperature Screen 65
Operator’s Screen 65
AUXILIARY CONTROLS 66
REMOTE START CONSOLE 66
HOUSE LIGHT CIRCUIT BREAKERS 67
LIGHTING TRANSFER SWITCH 68
LUBRICATION CONTROL PANEL 68
WINDSHIELD WIPERS 69
WINDSHIELD WASHER 69
PRE-START CHECKS 70
WALKAROUND GROUND LEVEL INSPECTION 70
ON-BOARD INSPECTION 71
MACHINE START-UP, OPERATION AND SHUTDOWN 73
START-UP 73
Start-Up Control Locations 73
RESTARTING AFTER AN ELECTRICAL FAULT 75
OPERATION 76
MACHINERY MOTIONS 77
HOIST MOTION 77
CROWD MOTION 78
PROPEL MOTION 79
Propel – Straight Forward/Reverse 79
SWING MOTION 80
PROPER SWING MOTION 81
STEERING 82
COUNTER-ROTATION TURNS 84
POSITIONING THE MACHINE 85
BACK-UP METHOD 85
DRIVE-BY METHOD 86
START OF THE DIG CYCLE 87
Variations on Dipper Penetration 88
ENGAGING THE BANK 89
SLOPE LIMITATIONS 91
Slope vs Degrees 91
Rollover and Operation Limits 92
EXCAVATED MATERIAL 92
OPERATION CHECKS 93
OPERATING HINTS 94
STOPPING THE MACHINE 95
MACHINE SHUTDOWN 95
TYPICAL MACHINE SPECIFICATIONS 96
WEIGHTS 96
GENERAL ESTIMATED COMPONENT WEIGHTS 98

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