CAT BUCYRUS 495HD MINING SHOVEL MAINTENANCE and OPERATION MANUAL BI005584 – PDF DOWNLOAD

Description

CAT BUCYRUS 495HD MINING SHOVEL MAINTENANCE and OPERATION MANUAL BI005584 – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS 495HD MINING SHOVEL MAINTENANCE and OPERATION MANUAL BI005584 – PDF DOWNLOAD

Language : English
Pages :875
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 495HD MINING SHOVEL MAINTENANCE and OPERATION MANUAL BI005584 – PDF DOWNLOAD

SN: 141157
SN: 141162

Introduction
GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers forTHIS SPECIFIC MACHINE.
• Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
• Records on each machine are filed by serial number and when given this number, the machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 495HD MINING SHOVEL MAINTENANCE and OPERATION MANUAL BI005584 – PDF DOWNLOAD

GENERAL INFORMATION 3
SAFETY 4
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT 5
BALLAST BOX SUPPORT 5
SWINGING RESTRAINT 6
SAFETY PRECAUTIONS 8
FIRE PREVENTION 11
WARNING SIGNS AND DECALS 12
Stored Energy Decals 13
MACHINE OVERVIEW 14
LOWER WORKS 15
Truck Frame and Crawlers 15
CRAWLERS 16
Right CrawlerAssembly (Left Opposite) 16
TRUCK FRAME 17
SWING RACK 18
Swing Rack and Roller Circle 18
ROLLER CIRCLE 19
Roller Circle Assembly 19
PROPEL MACHINERY 20
COLLECTOR RINGS 21
Deck Plan 22
ROTATING DECK 22
REVOLVING FRAME 23
CENTER PiNTLE 23
DECK EXTENSIONS 24
Deck Extensions and Ballast Box 24
BALLAST BOX 24
MACHINERY HOUSE 24
BOARDING STAIRS – RIGHT 25
POWER STEP 26
A-FRAME 27
A- Frame and Front End Support Components 27
HOIST MACHINERy 28
Hoist Machinery – Plan View 28
SWING MACHINERY 29
Swing Machinery Components 29
Nov. 2004 1 – 1 Manual No. 10287
BI005584
Bucyrus International, Inc.
495HD Electric Mining Shovel
CROWD MACHINERY 30
Crowd Machinery Components 30
OPERATOR’S CAB 31
COMPRESSED AIR SYSTEM 32
AUTOMATIC LUBRICATION SYSTEM 32
Lubrication Room 33
FRONT END EQUIPMENT 34
SUSPENSION STRANDS 34
BOOM 35
Boom Assembly 35
RUNNING ROPES 36
Ropes – GeneralArrangement 36
SADDLE BLOCK 37
DIPPER HANDLE 37
DIPPER 38
DipperAssembly 38
PADLOCK 39
DIPPER TRIP 39
Dipper Trip – GeneralArrangement 39
TYPICAL MACHINE SPECIFICATIONS 40
COMPONENT WEIGHTS 42
495HD COLOR DECK PLAN (foldout)
Manual

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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