CAT BUCYRUS 495HD Mining Shovel Maintenance and Operation Manual – PDF DOWNLOAD

Description

CAT BUCYRUS 495HD Mining Shovel Maintenance and Operation Manual – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS 495HD Mining Shovel Maintenance and Operation Manual – PDF DOWNLOAD

Language : English
Pages : 500
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 495HD Mining Shovel Maintenance and Operation Manual – PDF DOWNLOAD

Introduction
GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE.
• Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
• Records on each machine are filed by serial number and when given this number, the machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative. Should you require additional information or factory service assistance contact your regional service representative or:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 495HD Mining Shovel Maintenance and Operation Manual – PDF DOWNLOAD

Section 1 – INTRODUCTION
Section 2 – OPERATION
Section 3 – LUBRICATION
Section 4 – PREVENTIVE MAINTENANCE
Section 5 – SERVICE PROCEDURES
Section 6 – BRAKES AND COUPLINGS
Section 7 – COMPRESSED AIR SYSTEM
Section 8 – AIR FILTRATION
Section 9 – ENGINEERING DATA
GENERAL INFORMATION 3
SAFETY 4
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT 5
BALLAST BOX SUPPORT 5
SWINGING RESTRAINT 6
SAFETY PRECAUTIONS 8
FIRE PREVENTION 11
WARNING SIGNS AND DECALS 12
Stored Energy Decals 13
MACHINE OVERVIEW 14
LOWER WORKS 15
Truck Frame and Crawlers 15
CRAWLERS 16
Right Crawler Assembly (Left Opposite) 16
TRUCK FRAME 17
SWING RACK 18
Swing Rack and Roller Circle 18
ROLLER CIRCLE 19
Roller Circle Assembly 19
PROPEL MACHINERY 20
COLLECTOR RINGS 21
REVOLVING FRAME 22
CENTER PINTLE 22
DECK EXTENSIONS 23
Deck Extensions and Ballast Box 23
BALLAST BOX 23
MACHINERY HOUSE 23
BOARDING STAIRS – RIGHT 24
POWER STEP 25
A-FRAME 26
A- Frame and Front End Support Components 26
HOIST MACHINERY 27
Hoist Machinery – Plan View 27
SWING MACHINERY 28
Swing Machinery Components 28
CROWD MACHINERY 29
Crowd Machinery Components 29
EM019221
495HD Electric Mining Shovel
Bucyrus International, Inc
Manual No 10604 1 – 2 Apr 2008
OPERATOR’S CAB 30
COMPRESSED AIR SYSTEM 31
AUTOMATIC LUBRICATION SYSTEM 31
Lubrication Room 32
LUBE RESERVOIR FILL / OVERFLOW PLUMBING 33
Lube Reservoir Fill / Overflow Plumbing 33
FRONT END EQUIPMENT 34
SUSPENSION STRANDS 34
BOOM 35
Boom Assembly 35
RUNNING ROPES 36
Ropes – General Arrangement 36
SADDLE BLOCK 37
DIPPER HANDLE 37
PADLOCK 38
Left and Right Padlocks 38
DIPPER TRIP 39
Dipper Trip Motor and Dipper Trip Sheave 39
TYPICAL MACHINE SPECIFICATIONS 40
GENERAL ESTIMATED COMPONENT WEIGHTS 42
495HD COLOR DECK PLAN ( foldout )

Questions? Email us: [email protected]’

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M