CAT BUCYRUS 495HD MINING SHOVEL OPERATOR’S MANUAL SN141246 – PDF DOWNLOAD

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CAT BUCYRUS 495HD MINING SHOVEL OPERATOR’S MANUAL SN141246 – PDF DOWNLOAD

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CAT BUCYRUS 495HD MINING SHOVEL OPERATOR’S MANUAL SN141246 – PDF DOWNLOAD

Language : English
Pages : 98
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 495HD MINING SHOVEL OPERATOR’S MANUAL SN141246 – PDF DOWNLOAD

GENERAL INFORMATION

• This section of the manual will assist in the operation of this machine. It provides the operator with the location and explanation of the controls, instructions for machine operation and certain maneuvering techniques.
• Throughout this section and the remainder of the manual, the use of the terms “LEFT, RIGHT, FRONT and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Safe operation of the machine minimizes production delays and costly damage to equipment.
• Carefully study and follow all recommended procedures in this manual. Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgment and the alertness of the entire mining crew.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 495HD MINING SHOVEL OPERATOR’S MANUAL SN141246 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY – SWINGING RESTRAINT & BALLAST BOX SUPPORT 7
BALLAST BOX SUPPORT 7
SWINGING RESTRAINT 8
SAFETY PRECAUTIONS 10
FIRE PREVENTION 13
WARNING SIGNS AND DECALS 14
Stored Energy Decals 15
MACHINE OVERVIEW 16
LOWER WORKS 17
Truck Frame and Crawlers 17
CRAWLERS 18
Right Crawler Assembly (Left Opposite) 18
TRUCK FRAME 19
SWING RACK 20
Swing Rack and Roller Circle 20
ROLLER CIRCLE 21
Roller Circle Assembly 21
PROPEL MACHINERY 22
COLLECTOR RINGS 23
REVOLVING FRAME 24
CENTER PINTLE 24
DECK EXTENSIONS 25
Deck Extensions and Ballast Box 25
BALLAST BOX 25
MACHINERY HOUSE 25
BOARDING STAIRS – RIGHT 26
POWER STEP 27
A-FRAME 28
A- Frame and Front End Support Components 28
HOIST MACHINERY 29
Hoist Machinery – Plan View 29
SWING MACHINERY 30
Swing Machinery Components 30
CROWD MACHINERY 31
Crowd Machinery Components 31
495HD Mining Shovel
Operator’s Manual
Manual No 10605
sn: 141246 Lot 93
Always refer to the safety information in this manual before starting any
maintenance procedure on this machine
BI617140
495HD Electric Mining Shovel
Bucyrus International, Inc
Manual No 10605 2 Apr 2008
OPERATOR’S CAB 32
COMPRESSED AIR SYSTEM 33
AUTOMATIC LUBRICATION SYSTEM 33
Lubrication Room 34
LUBE RESERVOIR FILL / OVERFLOW PLUMBING 35
Lube Reservoir Fill / Overflow Plumbing 35
FRONT END EQUIPMENT 36
SUSPENSION STRANDS 36
BOOM 37
Boom Assembly 37
RUNNING ROPES 38
Ropes – General Arrangement 38
SADDLE BLOCK 39
DIPPER HANDLE 39
PADLOCK 40
Left and Right Padlocks 40
DIPPER TRIP 41
Dipper Trip Motor and Dipper Trip Sheave 41
OPERATION NEAR ELECTRICAL LINES 42
OPERATOR’S CONTROLS 43
PRIMARY OPERATING CONTROLS 43
CONTROLS ON THE LEFT CONSOLE 44
LEFT JOYSTICK 44
DIPPER TRIP 44
SIGNAL HORN 44
Left Control Console 45
START PUSHBUTTON 46
PLC POWER ON 46
DRIVE CABINET TEMPERATURE 46
INCOMPLETE SEQUENCE 46
SYSTEM READY 46
PHASE SEQUENCE 46
AUXILIARY GROUND FAULT 46
HOIST BRAKE 46
CROWD BRAKE 46
SWING BRAKE 46
PROPEL BRAKE 47
HVAC UNIT SELECTOR 47
TEMPERATURE 47
HVAC SYSTEM CONTROL 47
HVAC FAN SPEED 47
CABIN LIGHTS 47
AUXILIARY HEATER 47
CONTROLS ON THE RIGHT CONSOLE 48
RIGHT JOYSTICK 48
Right Control Console 49
EMERGENCY STOP PUSHBUTTON 50
WINDSHIELD WIPER SWITCHES 50
BI617140
495HD Electric Mining Shovel
Bucyrus International, Inc
Apr 2008 3 Manual No 10605
CONTROL STOP PUSHBUTTON 50
CONTROL RESET PUSHBUTTON 51
AIR COMPRESSOR 51
DIG/PROPEL TRANSFER SWITCH 51
HEATED MIRRORS 51
MAIN POWER OFF PUSHBUTTON 52
MAN ON GROUND 52
EARTH CONTINUITY LOCKOUT PUSHBUTTON 52
SEAT POSITION 52
RADIO/CASSETTE/CD 52
OPERATOR’S DISPLAY 53
DISPLAY AREA AND INDICATORS 53
DISPLAY SCREENS 54
Title Screen 54
Language Screen 55
Icon Screen 55
Active Alarm 56
New Alarm 56
Alarms Help 57
Rope Reeving/Pintle Tightening 58
Rope Reeving/Pintle Tightening Help 59
Calibration Limits 59
Limit Calibration Help 60
Fault Counters/Operating Hours 61
PLC Menu Screen 61
Typical Bearing Temperature Screen 62
Operator’s Screen 62
LUBRICATION CONTROL PANEL 63
FIRE SUPPRESSION SYSTEM 63
PRE-START CHECKS 64
WALK-AROUND GROUND LEVEL INSPECTION 64
ON-BOARD INSPECTION 66
START-UP, OPERATION AND SHUTDOWN 67
MACHINE START-UP 67
RESTARTING AFTER AN ELECTRICAL FAULT 68
MACHINE OPERATION 69
MACHINERY MOTIONS 70
HOIST MOTION 70
CROWD MOTION 71
PROPEL MOTION 72
Propel – Straight Forward/Reverse 72
SWING MOTION 73
PROPER SWING MOTION 74
STEERING 75
COUNTER-ROTATION TURNS 78
POSITIONING THE MACHINE 79
BACK-UP METHOD 79
DRIVE-BY METHOD 80
BI617140
495HD Electric Mining Shovel
Bucyrus International, Inc
Manual No 10605 4 Apr 2008
START OF THE DIG CYCLE 81
Force the Dipper Lip into the Bank 81
Variations on Dipper Penetration 82
Dig with the Dipper Beneath the Boom Point 83
ENGAGING THE BANK 83
SLOPE LIMITATIONS 85
Slope vs Degrees 85
Rollover and Operation Limits 86
EXCAVATED MATERIAL 86
OPERATION CHECKS 87
OPERATING HINTS 88
STOPPING THE MACHINE 89
SHUTDOWN 89
TYPICAL MACHINE SPECIFICATIONS 90
GENERAL ESTIMATED COMPONENT WEIGHTS 92

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