CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual 10354 – PDF DOWNLOAD

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CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual 10354 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual 10354 – PDF DOWNLOAD

Language : English
Pages :130
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual 10354 – PDF DOWNLOAD

SN: 141183
SN: 141184

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators can perform all tasks in a safe manner.
• RIGHT and LEFT refer to machine locations as viewed by the operator with the mast as the rear of the machine and the engine on the left side.
• THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, the machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.
• Periodic additions or revisions may be made to this manual. These can be ordered and will be mailed direct to you from the factory. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin
53172-0500, USA Telephone (414)-768-4000 Fax: (414) 768-4210

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to it’s machines at any time. This will be without incurred obligation to install such changes on machines sold previously.
• Due to this ongoing program of product research and development, some procedures, specifications and parts may be altered in a constant effort to improve our machines.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual 10354 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
OPERATION NEAR ELECTRICAL LINES 16
MACHINE OVERVIEW 17
Deck Plan 18
PROPEL MACHINERY 19
MAIN FRAME AND DECKS 20
MACHINERY HOUSE 21
MAIN AIR SYSTEMS 22
Air Compressor 22
HYDRAULIC SYSTEM 23
OPERATOR’S CAB 24
Mast/Machinery 25
ROTARY GEARCASE 26
PULLDOWN GEARCASE 27
DRILL TOOL STRING ASSEMBLY 28
BREAKOUT WRENCH 29
CABLE REEL 29
CONTROLS – LOCATION AND FUNCTION 30
OPERATOR’S CONTROL CONSOLE 31
OPERATOR’S CONTROL CONSOLE – OVERVIEW 31
MAIN CONTROL PANEL 32
MAIN CONTROL PANEL – OVERVIEW 32
HOIST/PULLDOWN RHEOSTAT 32
ROTARY RHEOSTAT 33
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 33
HOIST/PULLDOWN SPEED SELECTOR SWITCH 34
ROTARY SPEED SELECTOR SWITCH 34
HOIST BRAKE SWITCH 35
IMPORTANT NOTE
This document is protected under applicable copyright laws to the extent available Any
unauthorized and unlawful reproduction, distribution or other use shall be subject to liability
© 2005 Bucyrus International, Inc All Rights Reserved
BI616991
Manual No 10354
49HR Blast Hole Drill
2 Sept 2005
Bucyrus International, Inc
PIPE RACK SELECTOR SWITCH 35
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 35
WINCH/MAST SELECTOR SWITCH 36
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 36
TOOL WRENCH SWITCH 37
DUST CURTAIN SWITCH 37
BIT VIEW HATCH SWITCH 37
PROPEL CONTROL PANEL 38
PROPEL CONTROL PANEL – OVERVIEW 38
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 38
PROPEL SPEED SELECTOR SWITCH 39
COMPRESSOR STOP PUSH-BUTTON 39
COMPRESSOR VENT/DRILL SWITCH 39
HEATER/VENT/AIR CONDITIONER CONTROLS 39
OPERATING MODE SELECTOR SWITCH 39
PROPEL JOYSTICKS 40
SELECTOR SWITCH PANEL 40
SELECTOR SWITCH PANEL – OVERVIEW 40
BREAKOUT WRENCH SWITCH 41
PIPE POSITIONER SWITCH (OPTIONAL) 41
DUST SEAL SWITCH (OPTIONAL) 41
A-FRAME LOCK SWITCH (OPTIONAL) 41
MAST BRACE LOCK SWITCH 41
MAST LOCK SWITCH 42
BOARDING STAIRS SWITCH 42
PEDESTAL HEATER SWITCH (OPTIONAL) 42
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 42
RADIO 42
LEVELING CONTROL PANEL 43
LEVELING CONTROL PANEL 43
MANUAL LEVELING JOYSTICKS 44
AUTOMATIC LEVELING SWITCH 44
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 44
WATER INJECTION FLOW CONTROL (OPTIONAL) 44
HORN PUSH-BUTTON 45
DEPTH INDICATOR RESET PUSH-BUTTON 45
PROGRAMMED DRILL CONTROL SWITCH 45
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 45
OPERATOR’S DISPLAY PANEL 46
MACHINERY HOUSE CONTROLS 47
LIGHTING LOAD CENTER 47
LIGHTING LOAD CENTER 47
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 48
TYPICAL LOW VOLTAGE START CABINET 48
CONTROLS LOCATED ON LOW VOLTAGE CABINET 48
TYPICAL LOW VOLTAGE CABINET 48
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 49
TYPICAL PROGRAMMABLE CONTROL CABINET 49
BI616991
Sept 2005
49HR Blast Hole Drill
3 Manual No 10354
Bucyrus International, Inc
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 49
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 49
MISCELLANEOUS CONTROLS 50
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 50
PORTABLE REMOTE PROPEL STATION 50
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 51
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 51
LUBE CONTROL PANEL 51
LUBE CONTROL PANEL 51
PRESTART CHECKS 52
EXTERNAL INSPECTION 52
ONBOARD INSPECTION 54
PRESTART LUBRICATION 56
START-UP 57
MACHINE START UP 57
MACHINERY CHECK 58
BREAK-IN OF NEW COMPONENTS 58
ROTARY DRIVE UNIT BREAK-IN 58
HOIST/PULLDOWN GEARCASE BREAK-IN 58
ELECTRIC MOTOR BREAK-IN 58
OPERATION 59
PROPELLING 59
DEFINITIONS 59
PROPEL PROCEDURE 60
PROPEL CONTROLS – OVERVIEW 61
STRAIGHT PROPEL 62
GRADUAL RIGHT HAND TURN 62
GRADUAL LEFT HAND TURN 63
COUNTER-ROTATION LEFT HAND TURN 64
ENSURE GRADUAL TURNS ARE MADE – 15O INCREMENTS 64
TOWING PROCEDURE 66
TOWING PROCEDURE 66
CABLE REEL OPERATION 68
CABLE REEL 68
LEVELING 69
MACHINE ORIENTATION 69
LEVELING CONTROLS 70
MAST RAISING AND LOWERING 71
MAST RAISING 71
MAST RAISING/LOWERING CONTROLS 72
MAST LOWERING 73
MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 73
PULLDOWN MACHINERY OPERATION 75
HOIST/PULLDOWN CONTROLS 75
AUXILIARY WINCH OPERATION 76
WINCH OPERATION CONTROLS 76
PIPE RACK OPERATION 77
PIPE RACK OPERATING CONTROLS 77
PIPE RACK OPERATION 78
BI616991
Manual No 10354
49HR Blast Hole Drill
4 Sept 2005
Bucyrus International, Inc
TOOL HANDLING 80
PIPE LOADING AND UNLOADING 80
DRILL TOOL STRING ASSEMBLY 82
TOOL STRING 82
STABILIZER INSTALLATION 83
DRILL PIPE INSTALLATION CONTROLS 83
BREAKOUT WRENCH OPERATION 87
DRILL TOOL STRING DISASSEMBLY 88
ADDING ADDITIONAL DRILL PIPE 90
REMOVAL OF MULTIPLE SECTION DRILL PIPE 91
ANGLE DRILLING 92
ANGLE DRILLING EQUIPMENT 92
PIPE POSITIONER 93
JIB CRANE 94
DUST SUPPRESSION SYSTEM OPERATION 95
Dust Curtain Enclosure 95
WATER INJECTION SYSTEM 96
DRILLING 97
VERTICAL DRILLING 97
CONTROLS UTILIZED WHILE DRILLING 97
STARTING THE HOLE (COLLARING) 98
NORMAL DRILLING 100
ENDING THE HOLE 101
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 102
DRILLING DIFFICULT FORMATIONS 102
UNCONSOLIDATED MATERIALS 103
WET OR STICKY FORMATIONS 105
ANGLE DRILLING 106
PROGRAMMED DRILL CONTROL DRILLING 107
PROGRAMMED DRILL CONTROLS UTILIZED 107
PREPARING TO MOVE 108
MACHINE SHUTDOWN 110
SHUT DOWN PROCEDURE 110
SHORT TERM STORAGE 111
LONG TERM STORAGE 112
ATTENDED LONG TERM STORAGE 113
UNATTENDED LONG TERM STORAGE 113
TOOL RECOVERY 114
DRILL STABILITY CHARTS 116
TYPICAL MACHINE SPECIFICATIONS 120
GENERAL ESTIMATED COMPONENT WEIGHTS 122
BI616991

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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