CAT BUCYRUS 49HR BLAST HOLE DRILL OPERATOR’S MANUAL 10921 – PDF DOWNLOAD

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CAT BUCYRUS 49HR BLAST HOLE DRILL OPERATOR’S MANUAL 10921 – PDF DOWNLOAD

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CAT BUCYRUS 49HR BLAST HOLE DRILL OPERATOR’S MANUAL 10921 – PDF DOWNLOAD

Language : English
Pages :130
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 49HR BLAST HOLE DRILL OPERATOR’S MANUAL 10921 – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE.
• Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
• Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative. Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time.
• This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 49HR BLAST HOLE DRILL OPERATOR’S MANUAL 10921 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY PRECAUTIONS 6
FALL PROTECTION SYSTEM 9
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 16
MACHINE OVERVIEW 17
PROPEL MACHINERY 18
MAIN FRAME AND DECKS 19
MACHINERY HOUSE 20
MAIN AIR SYSTEMS 21
Air Compressor 21
HYDRAULIC SYSTEM 22
OPERATOR’S CAB 23
MAST 23
Mast/Machinery 24
ROTARY GEARCASE 25
PULLDOWN GEARCASE 26
DRILL TOOL STRING ASSEMBLY 27
BREAKOUT WRENCH 28
CABLE REEL 28
CONTROLS – LOCATION AND FUNCTION 29
OPERATOR’S CONTROL CONSOLE 30
OPERATOR’S CONTROL CONSOLE – OVERVIEW 30
MAIN CONTROL PANEL 31
MAIN CONTROL PANEL – OVERVIEW 31
HOIST/PULLDOWN RHEOSTAT 31
ROTARY RHEOSTAT 32
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 32
HOIST/PULLDOWN SPEED SELECTOR SWITCH 33
ROTARY SPEED SELECTOR SWITCH 33
HOIST BRAKE SWITCH 34
IPE RACK SELECTOR SWITCH 34
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 34
WINCH/MAST SELECTOR SWITCH 35
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 35
TOOL WRENCH SWITCH 36
DUST CURTAIN SWITCH 36
BIT VIEW HATCH SWITCH 36
PROPEL CONTROL PANEL 37
PROPEL CONTROL PANEL – OVERVIEW 37
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 37
PROPEL SPEED SELECTOR SWITCH 38
COMPRESSOR STOP PUSH-BUTTON 38
COMPRESSOR VENT/DRILL SWITCH 38
HEATER/VENT/AIR CONDITIONER CONTROLS 38
OPERATING MODE SELECTOR SWITCH 38
PROPEL JOYSTICKS 39
SELECTOR SWITCH PANEL 40
SELECTOR SWITCH PANEL – OVERVIEW 40
BREAKOUT WRENCH SWITCH 40
PIPE POSITIONER SWITCH (OPTIONAL) 41
DUST SEAL SWITCH (OPTIONAL) 41
A-FRAME LOCK SWITCH (OPTIONAL) 41
MAST BRACE LOCK SWITCH 41
MAST LOCK SWITCH 42
BOARDING STAIRS SWITCH 42
PEDESTAL HEATER SWITCH (OPTIONAL) 42
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 42
RADIO (OPTIONAL) 42
LEVELING CONTROL PANEL 43
LEVELING CONTROL PANEL 43
MANUAL LEVELING JOYSTICKS 44
AUTOMATIC LEVELING SWITCH 44
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 44
WATER INJECTION FLOW CONTROL (OPTIONAL) 44
HORN PUSH-BUTTON 45
DEPTH INDICATOR RESET PUSH-BUTTON 45
PROGRAMMED DRILL CONTROL SWITCH 45
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 45
OPERATOR’S DISPLAY TERMINAL 46
OPERATOR’S DISPLAY PANEL 46
MACHINERY HOUSE CONTROLS 47
LIGHTING LOAD CENTER 47
LIGHTING LOAD CENTER 47
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 48
TYPICAL LOW VOLTAGE START CABINET 48
CONTROLS LOCATED ON LOW VOLTAGE CABINET 48
TYPICAL LOW VOLTAGE CABINET 48
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 49
TYPICAL PROGRAMMABLE CONTROL CABINET 49
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 49
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 49
AIR COMPRESSOR CONTROLS 50
SEPARATOR CONTROL COMPONENTS 51
MISCELLANEOUS CONTROLS 52
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 52
REMOTE PROPEL STATION 52
LUBE CONTROL PANEL 53
LUBE CONTROL PANEL 53
PRESTART CHECKS 54
EXTERNAL INSPECTION 54
ONBOARD INSPECTION 56
PRESTART LUBRICATION 58
START-UP 59
MACHINE START UP 59
MACHINERY CHECK 60
BREAK-IN OF NEW COMPONENTS 60
ROTARY DRIVE UNIT BREAK-IN 60
HOIST/PULLDOWN GEARCASE BREAK-IN 60
ELECTRIC MOTOR BREAK-IN 60
OPERATION 61
PROPELLING 61
DEFINITIONS 61
PROPEL PROCEDURE 62
PROPEL CONTROLS – OVERVIEW 63
STRAIGHT PROPEL 64
GRADUAL RIGHT HAND TURN 64
GRADUAL LEFT HAND TURN 65
COUNTER-ROTATION LEFT HAND TURN 66
ENSURE GRADUAL TURNS ARE MADE – 15O INCREMENTS 66
TOWING PROCEDURE 68
TOWING PROCEDURE 68
CABLE REEL OPERATION 70
CABLE REEL 70
LEVELING 71
LEVELING CONTROLS 72
MAST RAISING AND LOWERING 73
MAST RAISING 73
MAST RAISING/LOWERING CONTROLS 74
MAST LOWERING 75
MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 75
PULLDOWN MACHINERY OPERATION 77
HOIST/PULLDOWN CONTROLS 77
AUXILIARY WINCH OPERATION 78
WINCH OPERATION CONTROLS 78
PIPE RACK OPERATION 79
PIPE RACK OPERATING CONTROLS 79
PIPE RACK OPERATION 80
TOOL HANDLING 82
PIPE LOADING AND UNLOADING 82
DRILL TOOL STRING ASSEMBLY 84
TOOL STRING 84
STABILIZER INSTALLATION 85
DRILL PIPE INSTALLATION CONTROLS 85
BREAKOUT WRENCH OPERATION 88
DRILL TOOL STRING DISASSEMBLY 90
ADDING ADDITIONAL DRILL PIPE 92
REMOVAL OF MULTIPLE SECTION DRILL PIPE 93
ANGLE DRILLING 94
ANGLE DRILLING EQUIPMENT 94
PIPE POSITIONER 95
DUST SUPPRESSION SYSTEM OPERATION 96
WATER INJECTION SYSTEM 97
DRILLING 98
VERTICAL DRILLING 98
CONTROLS UTILIZED WHILE DRILLING 98
STARTING THE HOLE (COLLARING) 99
NORMAL DRILLING 101
ENDING THE HOLE 102
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 103
DRILLING DIFFICULT FORMATIONS 103
UNCONSOLIDATED MATERIALS 104
WET OR STICKY FORMATIONS 107
ANGLE DRILLING 107
PROGRAMMED DRILL CONTROL DRILLING 108
PROGRAMMED DRILL CONTROLS UTILIZED 108
PREPARING TO MOVE 109
MACHINE SHUTDOWN 111
SHUT DOWN PROCEDURE 111
SHORT TERM STORAGE 112
LONG TERM STORAGE 113
ATTENDED LONG TERM STORAGE 114
UNATTENDED LONG TERM STORAGE 114
TOOL RECOVERY 115
DRILL STABILITY CHARTS 118
Drill Stability Chart – Special Propel Conditions 118
Drill Stability Chart – Typical Propel Conditions 119
TYPICAL MACHINE SPECIFICATIONS 120
GENERAL ESTIMATED COMPONENT WEIGHTS 122

Customer Support: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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