CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual 10959 – PDF DOWNLOAD

Description

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual 10959 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual 10959 – PDF DOWNLOAD

Language : English
Pages :126
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual 10959 – PDF DOWNLOAD

SN: 141361
SN: 141364
SN: 141366

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
• When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts.
• A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed.
• RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
• Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative. Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously.
• Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual 10959 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
MACHINE OVERVIEW 16
PROPEL MACHINERY 17
MAIN FRAME AND DECKS 18
MACHINERY HOUSE 19
MAIN AIR SYSTEMS 20
Air Compressor 20
HYDRAULIC SYSTEM 21
Major Hydraulic Component Locations 21
OPERATOR’S CAB 22
MAST 22
Mast/Machinery 23
ROTARY GEARCASE 24
PULLDOWN GEARCASE 25
DRILL TOOL STRING ASSEMBLY 26
BREAKOUT WRENCH 27
CABLE REEL 27
GENERAL INFORMATION 28
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 28
CONTROLS – LOCATION AND FUNCTION 29
OPERATOR’S CONTROL CONSOLE 30
OPERATOR’S CONTROL CONSOLE – OVERVIEW 30
MAIN CONTROL PANEL 31
MAIN CONTROL PANEL – OVERVIEW 31
HOIST/PULLDOWN RHEOSTAT 31
ROTARY RHEOSTAT 32
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 32
HOIST/PULLDOWN SPEED SELECTOR SWITCH 33
ROTARY SPEED SELECTOR SWITCH 33
HOIST BRAKE SWITCH 34
PIPE RACK SELECTOR SWITCH 34
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 34
WINCH/MAST SELECTOR SWITCH 35
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 35
TOOL WRENCH SWITCH 36
DUST CURTAIN SWITCH 36
BIT VIEW HATCH SWITCH 36
PROPEL CONTROL PANEL 37
PROPEL CONTROL PANEL – OVERVIEW 37
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 37
PROPEL SPEED SELECTOR SWITCH 38
COMPRESSOR STOP PUSH-BUTTON 38
COMPRESSOR VENT/DRILL SWITCH 38
HEATER/VENT/AIR CONDITIONER CONTROLS 38
OPERATING MODE SELECTOR SWITCH 38
PROPEL JOYSTICKS 39
SELECTOR SWITCH PANEL 40
SELECTOR SWITCH PANEL – OVERVIEW 40
BREAKOUT WRENCH SWITCH 40
PIPE POSITIONER SWITCH (OPTIONAL) 41
DUST SEAL SWITCH (OPTIONAL) 41
A-FRAME LOCK SWITCH (OPTIONAL) 41
MAST BRACE LOCK SWITCH 41
MAST LOCK SWITCH 42
BOARDING STAIRS SWITCH 42
PEDESTAL HEATER SWITCH (OPTIONAL) 42
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 42
RADIO (OPTIONAL) 42
LEVELING CONTROL PANEL 43
LEVELING CONTROL PANEL 43
MANUAL LEVELING JOYSTICKS 44
AUTOMATIC LEVELING SWITCH 44
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 44
WATER INJECTION FLOW CONTROL (OPTIONAL) 44
HORN PUSH-BUTTON 45
DEPTH INDICATOR RESET PUSH-BUTTON 45
PROGRAMMED DRILL CONTROL SWITCH 45
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 45
OPERATOR’S DISPLAY TERMINAL 46
OPERATOR’S DISPLAY PANEL 46
MACHINERY HOUSE CONTROLS 47
LIGHTING LOAD CENTER 47
LIGHTING LOAD CENTER 47
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 48
TYPICAL LOW VOLTAGE START CABINET 48
CONTROLS LOCATED ON LOW VOLTAGE CABINET 48
TYPICAL LOW VOLTAGE CABINET 48
BI619845
February 2011
49HR Blast Hole Drill
3 Manual No 10959
Bucyrus International, Inc
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 49
TYPICAL PROGRAMMABLE CONTROL CABINET 49
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 49
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 49
MISCELLANEOUS CONTROLS 50
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 50
PORTABLE REMOTE PROPEL STATION 50
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 51
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 51
LUBE CONTROL PANEL 51
LUBE CONTROL PANEL 51
PRESTART CHECKS 52
EXTERNAL INSPECTION 52
ONBOARD INSPECTION 54
PRESTART LUBRICATION 56
START-UP 57
MACHINE START UP 57
MACHINERY CHECK 58
BREAK-IN OF NEW COMPONENTS 58
ROTARY DRIVE UNIT BREAK-IN 58
HOIST/PULLDOWN GEARCASE BREAK-IN 58
ELECTRIC MOTOR BREAK-IN 58
OPERATION 59
PROPELLING 59
DEFINITIONS 59
PROPEL PROCEDURE 60
PROPEL CONTROLS – OVERVIEW 61
STRAIGHT PROPEL 62
GRADUAL RIGHT HAND TURN 62
GRADUAL LEFT HAND TURN 63
COUNTER-ROTATION LEFT HAND TURN 64
ENSURE GRADUAL TURNS ARE MADE – 15O INCREMENTS 64
TOWING PROCEDURE 65
TOWING PROCEDURE 66
CABLE REEL OPERATION 67
CABLE REEL 67
LEVELING 68
LEVELING CONTROLS 69
MAST RAISING AND LOWERING 70
MAST RAISING 70
MAST RAISING/LOWERING CONTROLS 71
MAST LOWERING 72
MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 72
PULLDOWN MACHINERY OPERATION 74
HOIST/PULLDOWN CONTROLS 74
AUXILIARY WINCH OPERATION 75
WINCH OPERATION CONTROLS 75
PIPE RACK OPERATION 76
PIPE RACK OPERATING CONTROLS 76
BI619845
Manual No 10959
49HR Blast Hole Drill
4 February 2011
Bucyrus International, Inc
PIPE RACK OPERATION 77
TOOL HANDLING 79
PIPE LOADING AND UNLOADING 79
DRILL TOOL STRING ASSEMBLY 81
TOOL STRING 81
STABILIZER INSTALLATION 82
DRILL PIPE INSTALLATION CONTROLS 82
BREAKOUT WRENCH OPERATION 86
DRILL TOOL STRING DISASSEMBLY 87
ADDING ADDITIONAL DRILL PIPE 89
REMOVAL OF MULTIPLE SECTION DRILL PIPE 90
ANGLE DRILLING 91
ANGLE DRILLING EQUIPMENT 91
PIPE POSITIONER 92
JIB CRANE 93
DUST SUPPRESSION SYSTEM OPERATION 94
WATER INJECTION SYSTEM 95
DRILLING 96
VERTICAL DRILLING 96
CONTROLS UTILIZED WHILE DRILLING 96
STARTING THE HOLE (COLLARING) 97
NORMAL DRILLING 99
ENDING THE HOLE 100
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 101
DRILLING DIFFICULT FORMATIONS 101
UNCONSOLIDATED MATERIALS 102
WET OR STICKY FORMATIONS 104
ANGLE DRILLING 105
PROGRAMMED DRILL CONTROL DRILLING 106
PROGRAMMED DRILL CONTROLS UTILIZED 106
PREPARING TO MOVE 107
MACHINE SHUTDOWN 109
SHUT DOWN PROCEDURE 109
SHORT TERM STORAGE 110
LONG TERM STORAGE 111
ATTENDED LONG TERM STORAGE 112
UNATTENDED LONG TERM STORAGE 112
TOOL RECOVERY 113
DRILL STABILITY CHARTS 115
Drill Stability Chart – Special Propel Conditions 115
Drill Stability Chart – Typical Propel Conditions 116
TYPICAL MACHINE SPECIFICATIONS 117
GENERAL ESTIMATED COMPONENT WEIGHTS 119

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.M