CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual BI619428 – PDF DOWNLOAD

Description

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual BI619428 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual BI619428 – PDF DOWNLOAD

Language : English
Pages :116
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual BI619428 – PDF DOWNLOAD

sn: 141287,
sn: 141288,
sn: 141291

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result. ‘
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE
• . Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative. Periodic additions or revisions may be made to this manual.
• These can be ordered and will be mailed directly from the factory. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously.
• Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual BI619428 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION 10
MACHINE PLACARDS 11
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 13
MACHINE OVERVIEW 16
PROPEL MACHINERY 17
Propel Machinery 17
MAINFRAME AND DECKS 18
Mainframe 18
MAST 19
Mast and Mast Machinery 19
MAIN AIR SYSTEMS 20
Air Compressor 20
HYDRAULIC SYSTEM 21
OPERATOR’S CAB 22
Operator’s Cab 22
GENERAL INFORMATION 23
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 23
PRESTART CHECKS 24
EXTERNAL INSPECTION 24
ONBOARD INSPECTION 27
PRESTART LUBRICATION 29
IMPORTANT NOTE
CONTROLS – LOCATION AND FUNCTION 30
OPERATOR’S CONTROL CONSOLE 30
MAIN CONTROL PANEL 31
HOIST/PULLDOWN RHEOSTAT 31
ROTARY RHEOSTAT 32
DRILL/PROPEL CONTROLS ON / OFF PUSH-BUTTON 32
HOIST/PULLDOWN SPEED SELECTOR SWITCH 32
ROTARY SPEED SELECTOR SWITCH 33
HOIST BRAKE SWITCH 33
PIPE RACK SELECTOR SWITCH 34
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 34
WINCH/MAST SELECTOR SWITCH 34
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 35
TOOL WRENCH SWITCH 35
DUST CURTAIN SWITCH 35
BIT VIEW HATCH SWITCH 36
PROPEL CONTROL PANEL 36
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 36
PROPEL SPEED SELECTOR SWITCH 37
COMPRESSOR STOP PUSH-BUTTON 37
COMPRESSOR VENT/DRILL SWITCH 37
HEATER/VENT/AIR CONDITIONER CONTROLS 37
OPERATING MODE SELECTOR SWITCH 37
PROPEL JOYSTICKS 38
SELECTOR SWITCH PANEL 39
MAST BRACE LOCK SWITCH 39
MAST LOCK SWITCH 40
BOARDING STAIRS SWITCH 40
PEDESTAL HEATER SWITCH 40
FIRE SUPPRESSION SYSTEM INDICATORS 40
RADIO 40
LEVELING CONTROL PANEL 41
MANUAL LEVELING JOYSTICKS 41
AUTOMATIC LEVELING SWITCH 42
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 42
WATER INJECTION FLOW CONTROL (OPTIONAL) 42
HORN PUSH-BUTTON 42
DEPTH INDICATOR RESET PUSH-BUTTON 43
PROGRAMMED DRILL CONTROL SWITCH 43
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 43
OPERATOR’S DISPLAY TERMINAL 44
MACHINERY HOUSE CONTROLS 45
Lighting Load Center 45
Low Voltage Start Cabinet 45
Low Voltage Cabinet 46
Programmable Controller Cabinet 46
Hoist/Pulldown and Rotary Drive Control CABINETS 47
Air Compressor Controls 47
MISCELLANEOUS CONTROLS 48
Portable Remote Propel Station (Optional) 48
Hydraulic Reservoir Remote Fill Control Panel 48
Lube Control Panel 49
MACHINE START-UP 50
MACHINERY CHECK 50
BREAK-IN OF NEW COMPONENTS 51
ROTARY DRIVE UNIT BREAK-IN 51
HOIST/PULLDOWN GEARCASE BREAK-IN 51
ELECTRIC MOTOR BREAK-IN 51
MACHINE OPERATION 52
PROPELLING 52
Propel Controls 53
Propel – Forward or Reverse 54
Propel – Gradual Right Turn 55
Propel – Gradual Left Turn 55
Propel – Counter-Rotation Left Turn 56
Gradual Turns – 15° Increments 56
PROPEL BYPASS 58
TOWING THE MACHINE 59
MACHINE LEVELING 60
Machine Orientation 60
Leveling Controls 62
MAST RAISING AND LOWERING 62
MAST RAISING 62
Mast Raising/Lowering Controls 63
MAST LOWERING 64
PULLDOWN MACHINERY OPERATION 66
Controls for Hoist/Pulldown 66
AUXILIARY WINCH OPERATION 67
Controls for Operating the Winch 67
PIPE RACK OPERATION 68
Controls for Operating the Pipe Racks 68
BI619428
Manual No 10577
49HR Blast Hole Drill
4 April 2008
Bucyrus International, Inc
TOOL HANDLING 71
PIPE LOADING AND UNLOADING 71
DRILL TOOL STRING ASSEMBLY 73
Stabilizer Installation 74
Controls for Drill Pipe Installation 74
BREAKOUT WRENCH OPERATION 78
DRILL TOOL STRING DISASSEMBLY 79
ADDING ADDITIONAL DRILL PIPE 81
REMOVAL OF MULTIPLE SECTION DRILL PIPE 82
DUST SUPPRESSION SYSTEM OPERATION 83
Water Injection System 83
VERTICAL DRILLING 84
Controls for Drilling 84
STARTING THE HOLE (COLLARING) 85
NORMAL DRILLING 86
ENDING THE HOLE ~SINGLE PIPE SECTION 88
ENDING THE HOLE ~MULTIPLE PIPE SECTIONS 89
DRILLING DIFFICULT FORMATIONS 89
UNCONSOLIDATED MATERIALS 90
WET OR STICKY FORMATIONS 93
PROGRAMMED DRILL CONTROL DRILLING 94
Controls for Programmed Drill Control 94
PREPARING TO MOVE THE MACHINE 95
MACHINE SHUTDOWN 96
SHORT TERM STORAGE 97
LONG TERM STORAGE 98
ATTENDED LONG TERM STORAGE 99
UNATTENDED LONG TERM STORAGE 99
TOOL RECOVERY 100
Drill Stability Chart~141287 – Part 1 102
Drill Stability Chart~141287 – Part 2 103
Drill Stability Chart~141288 – Part 3 104
Drill Stability Chart~141288 – Part 4 105
TYPICAL MACHINE SPECIFICATIONS 106
Machine Dimensions 107
GENERAL ESTIMATED COMPONENT WEIGHTS 108

Customer Support: [email protected]

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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