CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL BI619431 – PDF DOWNLOAD

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CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL BI619431 – PDF DOWNLOAD

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CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL BI619431 – PDF DOWNLOAD

Language : English
Pages :124
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL BI619431 – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.
• Periodic additions or revisions may be made to this manual. These can be ordered and will be mailed directly from the factory. Should you require additional information or factory service assistance contact your regional service representative

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA
53172-0500 Telephone
(414)-768-4000

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously.
• Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL BI619431 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FALL PROTECTION SYSTEM 9
FIRE PREVENTION CONSIDERATIONS 11
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 12
WARNING SIGNS AND DECALS 15
Stored Energy Signs 16
OPERATION NEAR ELECTRICAL LINES 17
MACHINE OVERVIEW 18
PROPEL MACHINERY 19
MAIN FRAME AND DECKS 20
MACHINERY HOUSE 21
MAIN AIR SYSTEMS 22
Air Compressor 22
HYDRAULIC SYSTEM 23
OPERATOR’S CAB 24
Mast/Machinery 25
ROTARY GEARCASE 26
PULLDOWN GEARCASE 27
DRILL TOOL STRING ASSEMBLY 28
BREAKOUT WRENCH 29
CABLE REEL 29
CONTROLS – LOCATION AND FUNCTION 30
OPERATOR’S CONTROL CONSOLE 31
OPERATOR’S CONTROL CONSOLE – OVERVIEW 31
MAIN CONTROL PANEL 32
MAIN CONTROL PANEL – OVERVIEW 32
HOIST/PULLDOWN RHEOSTAT 32
ROTARY RHEOSTAT 33
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 33
HOIST/PULLDOWN SPEED SELECTOR SWITCH 34
ROTARY SPEED SELECTOR SWITCH 34
HOIST BRAKE SWITCH 35
PIPE RACK SELECTOR SWITCH 35
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 35
WINCH/MAST SELECTOR SWITCH 36
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 36
TOOL WRENCH SWITCH 37
DUST CURTAIN SWITCH 37
BIT VIEW HATCH SWITCH 37
PROPEL CONTROL PANEL 38
PROPEL CONTROL PANEL – OVERVIEW 38
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 38
PROPEL SPEED SELECTOR SWITCH 39
COMPRESSOR STOP PUSH-BUTTON 39
COMPRESSOR VENT/DRILL SWITCH 39
HEATER/VENT/AIR CONDITIONER CONTROLS 39
OPERATING MODE SELECTOR SWITCH 39
PROPEL JOYSTICKS 40
SELECTOR SWITCH PANEL 40
SELECTOR SWITCH PANEL – OVERVIEW 40
BREAKOUT WRENCH SWITCH 41
PIPE POSITIONER SWITCH (OPTIONAL) 41
DUST SEAL SWITCH (OPTIONAL) 41
A-FRAME LOCK SWITCH (OPTIONAL) 41
MAST BRACE LOCK SWITCH 41
MAST LOCK SWITCH 42
BOARDING STAIRS SWITCH 42
PEDESTAL HEATER SWITCH (OPTIONAL) 42
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 42
RADIO 42
LEVELING CONTROL PANEL 43
LEVELING CONTROL PANEL 43
MANUAL LEVELING JOYSTICKS 44
AUTOMATIC LEVELING SWITCH 44
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 44
WATER INJECTION FLOW CONTROL (OPTIONAL) 44
HORN PUSH-BUTTON 45
DEPTH INDICATOR RESET PUSH-BUTTON 45
PROGRAMMED DRILL CONTROL SWITCH 45
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 45
OPERATOR’S DISPLAY PANEL 46
MACHINERY HOUSE CONTROLS 47
LIGHTING LOAD CENTER 47
LIGHTING LOAD CENTER 47
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 48
TYPICAL LOW VOLTAGE START CABINET 48
CONTROLS LOCATED ON LOW VOLTAGE CABINET 48
TYPICAL LOW VOLTAGE CABINET 48
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 49
TYPICAL PROGRAMMABLE CONTROL CABINET 49
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 49
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 49
MISCELLANEOUS CONTROLS 50
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 50
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 50
LUBE CONTROL PANEL 50
LUBE CONTROL PANEL 50
PRESTART CHECKS 51
EXTERNAL INSPECTION 51
ONBOARD INSPECTION 53
PRESTART LUBRICATION 55
START-UP 56
MACHINE START UP 56
MACHINERY CHECK 57
BREAK-IN OF NEW COMPONENTS 57
ROTARY DRIVE UNIT BREAK-IN 57
HOIST/PULLDOWN GEARCASE BREAK-IN 57
ELECTRIC MOTOR BREAK-IN 57
OPERATION 58
PROPELLING 58
DEFINITIONS 58
PROPEL PROCEDURE 59
PROPEL CONTROLS – OVERVIEW 60
STRAIGHT PROPEL 61
GRADUAL RIGHT HAND TURN 61
GRADUAL LEFT HAND TURN 62
COUNTER-ROTATION LEFT HAND TURN 63
ENSURE GRADUAL TURNS ARE MADE – 15O INCREMENTS 63
TOWING PROCEDURE 65
TOWING PROCEDURE 65
CABLE REEL OPERATION 67
CABLE REEL 67
LEVELING 68
MACHINE ORIENTATION 68
LEVELING CONTROLS 69
MAST RAISING AND LOWERING 70
MAST RAISING 70
MAST RAISING/LOWERING CONTROLS 71
MAST LOWERING 72
MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 72
PULLDOWN MACHINERY OPERATION 74
HOIST/PULLDOWN CONTROLS 74
AUXILIARY WINCH OPERATION 75
WINCH OPERATION CONTROLS 75
PIPE RACK OPERATION 76
PIPE RACK OPERATING CONTROLS 76
PIPE RACK OPERATION 77
TOOL HANDLING 79
PIPE LOADING AND UNLOADING 79
DRILL TOOL STRING ASSEMBLY 81
TOOL STRING 81
STABILIZER INSTALLATION 82
DRILL PIPE INSTALLATION CONTROLS 82
BREAKOUT WRENCH OPERATION 86
DRILL TOOL STRING DISASSEMBLY 87
ADDING ADDITIONAL DRILL PIPE 89
REMOVAL OF MULTIPLE SECTION DRILL PIPE 90
DUST SUPPRESSION SYSTEM OPERATION 91
Dust Curtain Enclosure 91
WATER INJECTION SYSTEM 92
DRILLING 93
VERTICAL DRILLING 93
CONTROLS UTILIZED WHILE DRILLING 93
STARTING THE HOLE (COLLARING) 94
NORMAL DRILLING 96
ENDING THE HOLE 97
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 98
DRILLING DIFFICULT FORMATIONS 98
UNCONSOLIDATED MATERIALS 99
WET OR STICKY FORMATIONS 101
PROGRAMMED DRILL CONTROL DRILLING 103
PROGRAMMED DRILL CONTROLS UTILIZED 103
PREPARING TO MOVE 104
MACHINE SHUTDOWN 106
SHUT DOWN PROCEDURE 106
SHORT TERM STORAGE 107
LONG TERM STORAGE 108
ATTENDED LONG TERM STORAGE 109
UNATTENDED LONG TERM STORAGE 109
TOOL RECOVERY 110
DRILL STABILITY CHART 112
TYPICAL MACHINE SPECIFICATIONS 114
GENERAL ESTIMATED COMPONENT WEIGHTS 116

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M