CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual BI619470 – PDF DOWNLOAD

Description

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual BI619470 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual BI619470 – PDF DOWNLOAD

Language : English
Pages :126
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual BI619470 – PDF DOWNLOAD

sn: 141296, 
sn: 141298, 
sn: 141299,

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures the operators can perform all tasks in a safe manner.
• RIGHT and LEFT refer to machine locations as viewed by the operator with the mast as the rear of the machine and the engine on the left side.
• THIS MANUAL IS NOT THE PARTS BOOK and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, the machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.
• Periodic additions or revisions may be made to this manual. These can be ordered and will be mailed direct to you from the factory. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to it’s machines at any time. This will be without incurred obligation to install such changes on machines sold previously.
• Due to this ongoing program of product research and development, some procedures, specifications and parts may be altered in a constant effort to improve our machines.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual BI619470 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY PRECAUTIONS 6
FIRE PREVENTION CONSIDERATIONS 9
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 10
WARNING SIGNS AND DECALS 12
Stored Energy Signs 14
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 15
MACHINE OVERVIEW 16
PROPEL MACHINERY 17
MAIN FRAME AND DECKS 18
MACHINERY HOUSE 19
MAIN AIR SYSTEMS 20
Air Compressor 20
HYDRAULIC SYSTEM 21
OPERATOR’S CAB 22
MAST 23
Mast/Machinery 23
ROTARY GEARCASE 24
PULLDOWN GEARCASE 25
DRILL TOOL STRING ASSEMBLY 26
BREAKOUT WRENCH 27
CABLE REEL 27
CONTROLS – LOCATION AND FUNCTION 28
OPERATOR’S CONTROL CONSOLE 29
OPERATOR’S CONTROL CONSOLE – OVERVIEW 29
MAIN CONTROL PANEL 29
MAIN CONTROL PANEL – OVERVIEW 30
HOIST/PULLDOWN RHEOSTAT 30
ROTARY RHEOSTAT 31
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 31
HOIST/PULLDOWN SPEED SELECTOR SWITCH 32
ROTARY SPEED SELECTOR SWITCH 32
HOIST BRAKE SWITCH 33
PIPE RACK SELECTOR SWITCH 33
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 33
WINCH/MAST SELECTOR SWITCH 34
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 34
TOOL WRENCH SWITCH 35
DUST CURTAIN SWITCH 35
BIT VIEW HATCH SWITCH 35
PROPEL CONTROL PANEL 36
PROPEL CONTROL PANEL – OVERVIEW 36
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 36
PROPEL SPEED SELECTOR SWITCH 37
COMPRESSOR STOP PUSH-BUTTON 37
COMPRESSOR VENT/DRILL SWITCH 37
HEATER/VENT/AIR CONDITIONER CONTROLS 37
OPERATING MODE SELECTOR SWITCH 37
PROPEL JOYSTICKS 38
SELECTOR SWITCH PANEL 38
SELECTOR SWITCH PANEL – OVERVIEW 38
BREAKOUT WRENCH SWITCH 39
PIPE POSITIONER SWITCH (OPTIONAL) 39
DUST SEAL SWITCH (OPTIONAL) 39
A-FRAME LOCK SWITCH (OPTIONAL) 39
MAST BRACE LOCK SWITCH 39
MAST LOCK SWITCH 40
BOARDING STAIRS SWITCH 40
PEDESTAL HEATER SWITCH (OPTIONAL) 40
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 40
RADIO (OPTIONAL) 40
LEVELING CONTROL PANEL 41
LEVELING CONTROL PANEL 41
MANUAL LEVELING JOYSTICKS 42
AUTOMATIC LEVELING SWITCH 42
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 42
WATER INJECTION FLOW CONTROL (OPTIONAL) 42
HORN PUSH-BUTTON 43
DEPTH INDICATOR RESET PUSH-BUTTON 43
PROGRAMMED DRILL CONTROL SWITCH 43
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 43
OPERATOR’S DISPLAY TERMINAL 44
OPERATOR’S DISPLAY PANEL 44
MACHINERY HOUSE CONTROLS 45
LIGHTING LOAD CENTER 45
LIGHTING LOAD CENTER 45
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 46
TYPICAL LOW VOLTAGE START CABINET 46
CONTROLS LOCATED ON LOW VOLTAGE CABINET 46
TYPICAL LOW VOLTAGE CABINET 46
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 47
TYPICAL PROGRAMMABLE CONTROL CABINET 47
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 47
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 47
MISCELLANEOUS CONTROLS 48
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 48
PORTABLE REMOTE PROPEL STATION 48
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 49
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 49
LUBE CONTROL PANEL 49
LUBE CONTROL PANEL 49
PRESTART CHECKS 50
EXTERNAL INSPECTION 50
ONBOARD INSPECTION 52
PRESTART LUBRICATION 54
START-UP 55
MACHINE START UP 55
MACHINERY CHECK 56
BREAK-IN OF NEW COMPONENTS 56
ROTARY DRIVE UNIT BREAK-IN 56
HOIST/PULLDOWN GEARCASE BREAK-IN 56
ELECTRIC MOTOR BREAK-IN 56
OPERATION 57
PROPELLING 57
DEFINITIONS 57
PROPEL PROCEDURE 58
PROPEL CONTROLS – OVERVIEW 59
STRAIGHT PROPEL 60
GRADUAL RIGHT HAND TURN 60
GRADUAL LEFT HAND TURN 61
COUNTER-ROTATION LEFT HAND TURN 62
ENSURE GRADUAL TURNS ARE MADE – 15O INCREMENTS 62
TOWING PROCEDURE 64
TOWING PROCEDURE 64
CABLE REEL OPERATION 66
CABLE REEL 66
LEVELING 67
LEVELING CONTROLS 68
MAST RAISING AND LOWERING 69
MAST RAISING 69
MAST RAISING/LOWERING CONTROLS 70
MAST LOWERING 71
MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 71
PULLDOWN MACHINERY OPERATION 73
HOIST/PULLDOWN CONTROLS 73
AUXILIARY WINCH OPERATION 74
WINCH OPERATION CONTROLS 74
PIPE RACK OPERATION 75
PIPE RACK OPERATING CONTROLS 75
PIPE RACK OPERATION 76
TOOL HANDLING 78
PIPE LOADING AND UNLOADING 78
DRILL TOOL STRING ASSEMBLY 80
TOOL STRING 80
STABILIZER INSTALLATION 81
DRILL PIPE INSTALLATION CONTROLS 81
BREAKOUT WRENCH OPERATION 84
DRILL TOOL STRING DISASSEMBLY 86
ADDING ADDITIONAL DRILL PIPE 88
REMOVAL OF MULTIPLE SECTION DRILL PIPE 89
ANGLE DRILLING 90
ANGLE DRILLING EQUIPMENT 90
PIPE POSITIONER 91
JIB CRANE 92
DUST SUPPRESSION SYSTEM OPERATION 93
WATER INJECTION SYSTEM 94
DRILLING 95
VERTICAL DRILLING 95
CONTROLS UTILIZED WHILE DRILLING 95
STARTING THE HOLE (COLLARING) 96
NORMAL DRILLING 98
ENDING THE HOLE 99
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 100
DRILLING DIFFICULT FORMATIONS 100
UNCONSOLIDATED MATERIALS 101
WET OR STICKY FORMATIONS 103
ANGLE DRILLING 104
PROGRAMMED DRILL CONTROL DRILLING 105
PROGRAMMED DRILL CONTROLS UTILIZED 105
PREPARING TO MOVE 106
MACHINE SHUTDOWN 108
SHUT DOWN PROCEDURE 108
SHORT TERM STORAGE 109
LONG TERM STORAGE 110
ATTENDED LONG TERM STORAGE 111
UNATTENDED LONG TERM STORAGE 111
TOOL RECOVERY 112
DRILL STABILITY CHARTS 114
TYPICAL MACHINE SPECIFICATIONS 116
GENERAL ESTIMATED COMPONENT WEIGHTS 118

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PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

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