CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL BI619540 – PDF DOWNLOAD

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CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL BI619540 – PDF DOWNLOAD

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CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL BI619540 – PDF DOWNLOAD

Language : English
Pages :124
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL BI619540 – PDF DOWNLOAD

sn: 141309
sn: 141367

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative. Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:
• Bucyrus International, Inc.
  1100 Milwaukee Avenue
  P.O. Box 500
  South Milwaukee, Wisconsin, USA 53172-0500
  Telephone (414)-768-4000

  It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously.

• Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL BI619540 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY PRECAUTIONS 6
FIRE PREVENTION CONSIDERATIONS 9
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 10
WARNING SIGNS AND DECALS 13
Stored Energy Signs 14
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 15
MACHINE OVERVIEW 16
PROPEL MACHINERY 17
MAIN FRAME AND DECKS 18
MACHINERY HOUSE 19
MAIN AIR SYSTEMS 20
Air Compressor 20
HYDRAULIC SYSTEM 21
OPERATOR’S CAB 22
MAST 23
Mast/Machinery 23
ROTARY GEARCASE 24
PULLDOWN GEARCASE 25
DRILL TOOL STRING ASSEMBLY 26
BREAKOUT WRENCH 27
CABLE REEL 27
CONTROLS – LOCATION AND FUNCTION 28
OPERATOR’S CONTROL CONSOLE 29
OPERATOR’S CONTROL CONSOLE – OVERVIEW 29
MAIN CONTROL PANEL 30
MAIN CONTROL PANEL – OVERVIEW 30
HOIST/PULLDOWN RHEOSTAT 30
ROTARY RHEOSTAT 31
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 31
HOIST/PULLDOWN SPEED SELECTOR SWITCH 32
ROTARY SPEED SELECTOR SWITCH 32
HOIST BRAKE SWITCH 33
PIPE RACK SELECTOR SWITCH 33
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 33
WINCH/MAST SELECTOR SWITCH 34
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 34
TOOL WRENCH SWITCH 35
DUST CURTAIN SWITCH 35
BIT VIEW HATCH SWITCH 35
PROPEL CONTROL PANEL 36
PROPEL CONTROL PANEL – OVERVIEW 36
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 36
PROPEL SPEED SELECTOR SWITCH 37
COMPRESSOR STOP PUSH-BUTTON 37
COMPRESSOR VENT/DRILL SWITCH 37
HEATER/VENT/AIR CONDITIONER CONTROLS 37
OPERATING MODE SELECTOR SWITCH 37
PROPEL JOYSTICKS 38
SELECTOR SWITCH PANEL 38
SELECTOR SWITCH PANEL – OVERVIEW 38
BREAKOUT WRENCH SWITCH 39
PIPE POSITIONER SWITCH (OPTIONAL) 39
DUST SEAL SWITCH (OPTIONAL) 39
A-FRAME LOCK SWITCH (OPTIONAL) 39
MAST BRACE LOCK SWITCH 40
MAST LOCK SWITCH 40
BOARDING STAIRS SWITCH 40
PEDESTAL HEATER SWITCH (OPTIONAL) 40
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 40
RADIO (OPTIONAL) 40
LEVELING CONTROL PANEL 41
LEVELING CONTROL PANEL 41
MANUAL LEVELING JOYSTICKS 42
AUTOMATIC LEVELING SWITCH 42
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 42
WATER INJECTION FLOW CONTROL (OPTIONAL) 42
HORN PUSH-BUTTON 43
DEPTH INDICATOR RESET PUSH-BUTTON 43
PROGRAMMED DRILL CONTROL SWITCH 43
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 43
OPERATOR’S DISPLAY TERMINAL 44
OPERATOR’S DISPLAY PANEL 44
MACHINERY HOUSE CONTROLS 45
LIGHTING LOAD CENTER 45
LIGHTING LOAD CENTER 45
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 46
TYPICAL LOW VOLTAGE START CABINET 46
CONTROLS LOCATED ON LOW VOLTAGE CABINET 46
TYPICAL LOW VOLTAGE CABINET 46
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 47
TYPICAL PROGRAMMABLE CONTROL CABINET 47
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 47
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 47
MISCELLANEOUS CONTROLS 48
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 48
REMOTE PROPEL STATION 48
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 49
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 49
LUBE CONTROL PANEL 49
LUBE CONTROL PANEL 49
PRESTART CHECKS 50
EXTERNAL INSPECTION 50
ONBOARD INSPECTION 52
PRESTART LUBRICATION 54
START-UP 55
MACHINE START UP 55
MACHINERY CHECK 56
BREAK-IN OF NEW COMPONENTS 56
ROTARY DRIVE UNIT BREAK-IN 56
HOIST/PULLDOWN GEARCASE BREAK-IN 56
ELECTRIC MOTOR BREAK-IN 56
OPERATION 57
PROPELLING 57
DEFINITIONS 57
PROPEL PROCEDURE 58
PROPEL CONTROLS – OVERVIEW 59
STRAIGHT PROPEL 60
GRADUAL RIGHT HAND TURN 60
ENSURE GRADUAL TURNS ARE MADE – 15O INCREMENTS 62
TOWING PROCEDURE 63
TOWING PROCEDURE 63
CABLE REEL OPERATION 65
CABLE REEL 65
LEVELING 66
LEVELING CONTROLS 67
MAST RAISING AND LOWERING 68
MAST RAISING 68
MAST RAISING/LOWERING CONTROLS 69
MAST LOWERING 70
MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 70
PULLDOWN MACHINERY OPERATION 72
HOIST/PULLDOWN CONTROLS 72
AUXILIARY WINCH OPERATION 73
WINCH OPERATION CONTROLS 73
PIPE RACK OPERATION 74
PIPE RACK OPERATING CONTROLS 74
PIPE RACK OPERATION 75
TOOL HANDLING 77
PIPE LOADING AND UNLOADING 77
DRILL TOOL STRING ASSEMBLY 79
TOOL STRING 79
STABILIZER INSTALLATION 80
DRILL PIPE INSTALLATION CONTROLS 80
BREAKOUT WRENCH OPERATION 84
DRILL TOOL STRING DISASSEMBLY 85
ADDING ADDITIONAL DRILL PIPE 87
REMOVAL OF MULTIPLE SECTION DRILL PIPE 88
ANGLE DRILLING 89
ANGLE DRILLING EQUIPMENT 89
PIPE POSITIONER 90
JIB CRANE 91
DUST SUPPRESSION SYSTEM OPERATION 92
WATER INJECTION SYSTEM 93
DRILLING 94
VERTICAL DRILLING 94
CONTROLS UTILIZED WHILE DRILLING 94
STARTING THE HOLE (COLLARING) 95
NORMAL DRILLING 97
ENDING THE HOLE 98
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 99
DRILLING DIFFICULT FORMATIONS 99
UNCONSOLIDATED MATERIALS 100
WET OR STICKY FORMATIONS 103
ANGLE DRILLING 103
PROGRAMMED DRILL CONTROL DRILLING 104
PROGRAMMED DRILL CONTROLS UTILIZED 104
PREPARING TO MOVE 105
MACHINE SHUTDOWN 107
SHUT DOWN PROCEDURE 107
SHORT TERM STORAGE 108
LONG TERM STORAGE 109
ATTENDED LONG TERM STORAGE 110
UNATTENDED LONG TERM STORAGE 110
TOOL RECOVERY 111
DRILL STABILITY CHARTS 113
Drill Stability Chart – Special Propel Conditions 113
Drill Stability Chart – Typical Propel Conditions 114
TYPICAL MACHINE SPECIFICATIONS 115
GENERAL ESTIMATED COMPONENT WEIGHTS 117

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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