Cat Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141173 – PDF DOWNLOAD
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Cat Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141173 – PDF DOWNLOAD
Description
Cat Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141173 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141173 – PDF DOWNLOAD
Language : English
Pages : 118
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Cat Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141173 – PDF DOWNLOAD
GENERAL INFORMATION:
- This manual is designed to assist the owner in the operation and maintenance of this machine. By
following easy to understand step-by-step procedures the operators and maintenance personnel can
perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure
is used for this machine, a minimum of unplanned downtime and more reliable operation will result. - THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A
separate, detailed parts book has been supplied. Please carefully read the instructions in it. All
parts are listed by group and/or product code numbers with the associated item/part numbers for
THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine
locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the
correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts
departments. Records on each machine are filed by serial number and when given this number, your
machine’s specific design and original equipment is accessed quickly by the Bucyrus
International parts representative.
• The employment of qualified maintenance personnel, through a scheduled maintenance
program, is the best way to minimize machine downtime and maximize productivity of
equipment.
• Keep hands, feet, and clothing away from rotating parts.
• Wear a hard hat, safety shoes and protective lenses at all times.
• Replace any and all safety and warning placards if they are defaced or removed from the machine.
• Think before you act. Carelessness is one luxury the service man cannot afford.
• Excessive or repeated skin contact with sealants or solvents may cause skin irritation. In case
of skin contact refer to the Material Safety Data Sheet (MSDS) for that material and the suggested
method of cleanup.
• Inspect safety catches (keepers) on all hoist hooks. Do not take a chance, the load could slip
off of the hook if they are not functioning properly.
• If a heavy item begins to fall, let it fall, don’t try to catch it.
• Keep your work area organized and clean. Wipe up oil or spills of any kind immediately. Keep
tools and parts off of the ground. Eliminate the possibility of a fall, slipping or tripping.
• Floors, walkways and stairways must be clean and dry. After fluid draining operations be sure
all spillage is cleaned up.
• Electrical cords and wet metal floors make a dangerous combination.
• Regularly inspect for any loose bolts or locking devices and properly secure them.
• Use extreme caution while working near any electrical lines or equipment whether it be high or
low voltage. Never attempt electrical repairs unless you are qualified.
• Check limit switches for proper operation.
• After servicing, be sure all tools, parts or servicing equipment are removed from the machine
and secured in an appropriate storage area.
• Mechanical Brakes are designed for use as static holding brakes only. Use as a motion (dynamic)
brake in emergency situations only.
• Use proper interior and exterior lighting.
• Install and maintain proper grounding and ground fault protection systems.
• Perform functional tests of all safety circuits.
• Allow electrical inspection and maintenance to be performed only by a qualified electrician.
• Use extreme caution when working around drilled holes.
TABLE OF CONTENTS:
Cat Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141173 – PDF DOWNLOAD
GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
MACHINE OVERVIEW 16
Deck Plan 17
OPERATION NEAR ELECTRICAL LINES 18
PRESTART CHECKS 19
EXTERNAL INSPECTION 19
ONBOARD INSPECTION 21
PRESTART LUBRICATION 24
CONTROLS – LOCATION AND FUNCTION 24
OPERATOR’S CONTROLS CONSOLE 25
OPERATOR’S CONTROL CONSOLE – OVERVIEW 25
MAIN CONTROL PANEL 26
MAIN CONTROL PANEL – OVERVIEW 26
HOIST/PULLDOWN RHEOSTAT 26
ROTARY RHEOSTAT 27
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 27
HOIST/PULLDOWN SPEED SELECTOR SWITCH 28
ROTARY SPEED SELECTOR SWITCH 28
HOIST BRAKE SWITCH 29
PIPE RACK SELECTOR SWITCH 29
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 29
WINCH/MAST SELECTOR SWITCH 29
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 30
TOOL WRENCH SWITCH 31
DUST CURTAIN SWITCH 31
BIT VIEW HATCH SWITCH 31
IMPORTANT NOTE
This document is protected under applicable copyright laws to the extent available Any
unauthorized and unlawful reproduction, distribution or other use shall be subject to liability
© 2005 Bucyrus International, Inc All Rights Reserved
BI616965
Manual No 10301
49HR Blast Hole Drill
2 Feb 2005
Bucyrus International, Inc
PROPEL CONTROL PANEL 32
PROPEL CONTROL PANEL – OVERVIEW 32
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 32
PROPEL SPEED SELECTOR SWITCH 32
COMPRESSOR STOP PUSH-BUTTON 33
COMPRESSOR VENT/DRILL SWITCH 33
HEATER/VENT/AIR CONDITIONER CONTROLS 33
OPERATING MODE SELECTOR SWITCH 33
PROPEL JOYSTICKS 33
SELECTOR SWITCH PANEL 34
SELECTOR SWITCH PANEL – OVERVIEW 34
BREAKOUT WRENCH SWITCH 35
PIPE POSITIONER SWITCH (OPTIONAL) 35
DUST SEAL SWITCH (OPTIONAL) 35
A-FRAME LOCK SWITCH (OPTIONAL) 35
MAST BRACE LOCK SWITCH 35
MAST LOCK SWITCH 36
BOARDING STAIRS SWITCH 36
PEDESTAL HEATER SWITCH (OPTIONAL) 36
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 36
RADIO 36
LEVELING CONTROL PANEL 37
LEVELING CONTROL PANEL 37
MANUAL LEVELING JOYSTICKS 38
AUTOMATIC LEVELING SWITCH 38
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 38
WATER INJECTION FLOW CONTROL (OPTIONAL) 38
HORN PUSH-BUTTON 39
DEPTH INDICATOR RESET PUSH-BUTTON 39
PROGRAMMED DRILL CONTROL SWITCH 39
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 39
OPERATOR’S DISPLAY TERMINAL 40
OPERATOR’S DISPLAY PANEL 40
MACHINERY HOUSE CONTROLS 41
LIGHTING LOAD CENTER 41
LIGHTING LOAD CENTER 41
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 42
TYPICAL LOW VOLTAGE START CABINET 42
CONTROLS LOCATED ON LOW VOLTAGE CABINET 42
TYPICAL LOW VOLTAGE CABINET 42
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 43
TYPICAL PROGRAMMABLE CONTROL CABINET 43
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 43
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 43
CONTROLS LOCATED ON OR NEAR AIR COMPRESSOR 44
AIR COMPRESSOR MOUNTED CONTROLS 44
MISCELLANEOUS CONTROLS 44
BI616965
Feb 2005
49HR Blast Hole Drill
3 Manual No 10301
Bucyrus International, Inc
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 44
PORTABLE REMOTE PROPEL STATION 45
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 45
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 45
LUBE CONTROL PANEL 46
LUBE CONTROL PANEL 46
START-UP 47
MACHINE START UP 47
MACHINERY CHECK 48
BREAK-IN OF NEW COMPONENTS 48
ROTARY DRIVE UNIT BREAK-IN 48
HOIST/PULLDOWN GEARCASE BREAK-IN 48
ELECTRIC MOTOR BREAK-IN 48
OPERATION 49
PROPELLING 49
DEFINITIONS 49
PROPEL PROCEDURE 50
PROPEL CONTROLS – OVERVIEW 51
STRAIGHT PROPEL 52
GRADUAL RIGHT HAND TURN 52
GRADUAL LEFT HAND TURN 53
COUNTER-ROTATION LEFT HAND TURN 54
ENSURE GRADUAL TURNS ARE MADE – 15o INCREMENTS 54
TOWING PROCEDURE 56
TOWING PROCEDURE 56
CABLE REEL OPERATION 58
CABLE REEL 58
LEVELING 59
MACHINE ORIENTATION 59
LEVELING CONTROLS 60
MAST RAISING AND LOWERING 61
MAST RAISING 61
MAST RAISING/LOWERING CONTROLS 62
MAST LOWERING 63
MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 63
PULLDOWN MACHINERY OPERATION 65
HOIST/PULLDOWN CONTROLS 65
AUXILIARY WINCH OPERATION 66
WINCH OPERATION CONTROLS 66
PIPE RACK OPERATION 67
PIPE RACK OPERATING CONTROLS 67
PIPE RACK OPERATION 68
BI616965
Manual No 10301
49HR Blast Hole Drill
4 Feb 2005
Bucyrus International, Inc
TOOL HANDLING 70
PIPE LOADING AND UNLOADING 70
DRILL TOOL STRING ASSEMBLY 72
TOOL STRING 72
STABILIZER INSTALLATION 73
DRILL PIPE INSTALLATION CONTROLS 73
BREAKOUT WRENCH OPERATION 76
DRILL TOOL STRING DISASSEMBLY 78
ADDING ADDITIONAL DRILL PIPE 80
REMOVAL OF MULTIPLE SECTION DRILL PIPE 81
ANGLE DRILLING 82
ANGLE DRILLING EQUIPMENT 82
PIPE POSITIONER 83
JIB CRANE 84
DUST SUPPRESSION SYSTEM OPERATION 85
WATER INJECTION SYSTEM 86
DRILLING 87
VERTICAL DRILLING 87
CONTROLS UTILIZED WHILE DRILLING 87
STARTING THE HOLE (COLLARING) 88
NORMAL DRILLING 90
ENDING THE HOLE 91
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 92
DRILLING DIFFICULT FORMATIONS 92
UNCONSOLIDATED MATERIALS 93
WET OR STICKY FORMATIONS 95
ANGLE DRILLING 96
PROGRAMMED DRILL CONTROL DRILLING 97
PROGRAMMED DRILL CONTROLS UTILIZED 97
PREPARING TO MOVE 98
MACHINE SHUTDOWN 100
SHUT DOWN PROCEDURE 100
SHORT TERM STORAGE 101
LONG TERM STORAGE 102
ATTENDED LONG TERM STORAGE 103
UNATTENDED LONG TERM STORAGE 103
TOOL RECOVERY 104
DRILL STABILITY CHART 106
TYPICAL MACHINE SPECIFICATIONS 108
Machine Dimensions 109
GENERAL ESTIMATED COMPONENT WEIGHTS 110
Questions? Email us: [email protected]
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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