CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141199 – PDF DOWNLOAD

Description

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141199 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141199 – PDF DOWNLOAD

Language : English
Pages :128
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141199 – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and maintenance of this machine. By
  following easy to understand step-by-step procedures the operators and maintenance personnel can
  perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure
  is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A
  separate, detailed parts book has been supplied. Please carefully read the instructions in it. All
  parts are listed by group and/or product code numbers with the associated item/part numbers for
  THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine
  locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the
  correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts
  departments. Records on each machine are filed by serial number and when given this number, your
  machine’s specific design and original equipment is accessed quickly by the Bucyrus International
  parts representative.
• Periodic additions or revisions may be made to this manual. These can be ordered and will be
  mailed directly from the factory. Should you require additional information or factory
  service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do
  so. The company reserves the right to make changes or add improvements to its machines at any time.
  This will be without incurred obligations to install such changes on machines sold previously.
• Due to this ongoing program of product research and development some procedures, specifications and
  parts may be altered in a constant effort to improve our machines.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141199 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
OPERATION NEAR ELECTRICAL LINES 16
MACHINE OVERVIEW 17
Deck Plan 18
PROPEL MACHINERY 19
MAIN FRAME AND DECKS 20
MACHINERY HOUSE 21
MAIN AIR SYSTEMS 22
Air Compressor 22
HYDRAULIC SYSTEM 23
OPERATOR’S CAB 24
Mast/Machinery 25
ROTARY GEARCASE 26
PULLDOWN GEARCASE 27
DRILL TOOL STRING ASSEMBLY 28
BREAKOUT WRENCH 29
CABLE REEL 29
CONTROLS – LOCATION AND FUNCTION 30
OPERATOR’S CONTROL CONSOLE 31
OPERATOR’S CONTROL CONSOLE – OVERVIEW 31
MAIN CONTROL PANEL 32
MAIN CONTROL PANEL – OVERVIEW 32
HOIST/PULLDOWN RHEOSTAT 32
ROTARY RHEOSTAT 33
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 33
HOIST/PULLDOWN SPEED SELECTOR SWITCH 34
ROTARY SPEED SELECTOR SWITCH 34
HOIST BRAKE SWITCH 35
PIPE RACK SELECTOR SWITCH 35
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 35
WINCH/MAST SELECTOR SWITCH 36
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 36
TOOL WRENCH SWITCH 37
DUST CURTAIN SWITCH 37
BIT VIEW HATCH SWITCH 37
PROPEL CONTROL PANEL 38
PROPEL CONTROL PANEL – OVERVIEW 38
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 38
PROPEL SPEED SELECTOR SWITCH 39
COMPRESSOR STOP PUSH-BUTTON 39
COMPRESSOR VENT/DRILL SWITCH 39
HEATER/VENT/AIR CONDITIONER CONTROLS 39
OPERATING MODE SELECTOR SWITCH 39
PROPEL JOYSTICKS 40
SELECTOR SWITCH PANEL 40
SELECTOR SWITCH PANEL – OVERVIEW 40
BREAKOUT WRENCH SWITCH 41
PIPE POSITIONER SWITCH (OPTIONAL) 41
DUST SEAL SWITCH (OPTIONAL) 41
A-FRAME LOCK SWITCH (OPTIONAL) 41
MAST BRACE LOCK SWITCH 41
MAST LOCK SWITCH 42
BOARDING STAIRS SWITCH 42
PEDESTAL HEATER SWITCH (OPTIONAL) 42
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 42
RADIO 42
LEVELING CONTROL PANEL 43
LEVELING CONTROL PANEL 43
MANUAL LEVELING JOYSTICKS 44
AUTOMATIC LEVELING SWITCH 44
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 44
WATER INJECTION FLOW CONTROL (OPTIONAL) 44
HORN PUSH-BUTTON 45
DEPTH INDICATOR RESET PUSH-BUTTON 45
PROGRAMMED DRILL CONTROL SWITCH 45
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 45
OPERATOR’S DISPLAY PANEL 46
MACHINERY HOUSE CONTROLS 47
LIGHTING LOAD CENTER 47
LIGHTING LOAD CENTER 47
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 48
TYPICAL LOW VOLTAGE START CABINET 48
CONTROLS LOCATED ON LOW VOLTAGE CABINET 48
TYPICAL LOW VOLTAGE CABINET 48
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 49
TYPICAL PROGRAMMABLE CONTROL CABINET 49
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 49
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 49
MISCELLANEOUS CONTROLS 50
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 50
PORTABLE REMOTE PROPEL STATION 50
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 51
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 51
LUBE CONTROL PANEL 51
LUBE CONTROL PANEL 51
PRESTART CHECKS 52
EXTERNAL INSPECTION 52
ONBOARD INSPECTION 54
PRESTART LUBRICATION 56
START-UP 57
MACHINE START UP 57
MACHINERY CHECK 58
BREAK-IN OF NEW COMPONENTS 58
ROTARY DRIVE UNIT BREAK-IN 58
HOIST/PULLDOWN GEARCASE BREAK-IN 58
ELECTRIC MOTOR BREAK-IN 58
OPERATION 59
PROPELLING 59
DEFINITIONS 59
PROPEL PROCEDURE 60
PROPEL CONTROLS – OVERVIEW 61
STRAIGHT PROPEL 62
GRADUAL RIGHT HAND TURN 62
GRADUAL LEFT HAND TURN 63
COUNTER-ROTATION LEFT HAND TURN 64
ENSURE GRADUAL TURNS ARE MADE – 15O INCREMENTS 64
TOWING PROCEDURE 66
TOWING PROCEDURE 66
CABLE REEL OPERATION 68
CABLE REEL 68
LEVELING 69
MACHINE ORIENTATION 69
LEVELING CONTROLS 70
MAST RAISING AND LOWERING 71
MAST RAISING 71
MAST RAISING/LOWERING CONTROLS 72
MAST LOWERING 73
MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 73
PULLDOWN MACHINERY OPERATION 75
HOIST/PULLDOWN CONTROLS 75
AUXILIARY WINCH OPERATION 76
WINCH OPERATION CONTROLS 76
PIPE RACK OPERATION 77
PIPE RACK OPERATING CONTROLS 77
PIPE RACK OPERATION 78
TOOL HANDLING 80
PIPE LOADING AND UNLOADING 80
DRILL TOOL STRING ASSEMBLY 82
TOOL STRING 82
STABILIZER INSTALLATION 83
DRILL PIPE INSTALLATION CONTROLS 83
BREAKOUT WRENCH OPERATION 87
DRILL TOOL STRING DISASSEMBLY 88
ADDING ADDITIONAL DRILL PIPE 90
REMOVAL OF MULTIPLE SECTION DRILL PIPE 91
ANGLE DRILLING 92
ANGLE DRILLING EQUIPMENT 92
PIPE POSITIONER 93
JIB CRANE 94
DUST SUPPRESSION SYSTEM OPERATION 95
Dust Curtain Enclosure 95
WATER INJECTION SYSTEM 96
DRILLING 97
VERTICAL DRILLING 97
CONTROLS UTILIZED WHILE DRILLING 97
STARTING THE HOLE (COLLARING) 98
NORMAL DRILLING 100
ENDING THE HOLE 101
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 102
DRILLING DIFFICULT FORMATIONS 102
UNCONSOLIDATED MATERIALS 103
WET OR STICKY FORMATIONS 105
ANGLE DRILLING 106
PROGRAMMED DRILL CONTROL DRILLING 107
PROGRAMMED DRILL CONTROLS UTILIZED 107
PREPARING TO MOVE 108
MACHINE SHUTDOWN 110
SHUT DOWN PROCEDURE 110
SHORT TERM STORAGE 111
LONG TERM STORAGE 112
ATTENDED LONG TERM STORAGE 113
UNATTENDED LONG TERM STORAGE 113
TOOL RECOVERY 114
DRILL STABILITY CHARTS 116
TYPICAL MACHINE SPECIFICATIONS 118
GENERAL ESTIMATED COMPONENT WEIGHTS 120

Customer Support: [email protected]

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.M