Cat Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141365 – PDF DOWNLOAD

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Cat Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141365 – PDF DOWNLOAD

FILE DETAILS:

Cat Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141365 – PDF DOWNLOAD

Language : English
Pages : 98
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Cat Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141365 – PDF DOWNLOAD

Introduction:
GENERAL INFORMATION:

• This section of the manual will assist in the operation of this machine. It provides the operator
  with the location and explanation of the controls, instructions for machine operation
  and certain maneuvering techniques. Throughout this section and the remainder of the manual, the
  use of the terms “LEFT, RIGHT, FRONT and REAR” refer to machine locations as viewed by the operator
  sitting in the operator’s seat in the cab.
• Safe operation of the machine minimizes production delays and costly damage to equipment. Carefully
  study and follow all recommended procedures in this manual. Safety guidelines are intended to
  prevent accidents from occurring and are provided in the interest of all mine personnel. Overall
  safety depends upon the use of good judgment and the alertness of the entire mining crew. Refer
  to Section 1 in this manual for specific safety precautions.

TABLE OF CONTENTS:

Cat Bucyrus 49HR Blast Hole Drill Operator’s Manual SN 141365 – PDF DOWNLOAD

GENERAL INFORMATION 5
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 5
CONTROLS – LOCATION AND FUNCTION 6
OPERATOR’S CONTROL CONSOLES 7
OPERATOR’S CONTROL CONSOLE – OVERVIEW 7
LEFT CONTROL CONSOLE 8
LEFT CONTROL CONSOLE – OVERVIEW 8
PROGRAMMED DRILL CONTROL PUSHBUTTON — OPTION 9
OPERATING MODE SELECTOR SWITCH 9
PULLDOWN / HOIST SPEED RANGE SELECTOR SWITCH 9
HOIST BRAKE SWITCH 10
MAIN AIR VALVE SWITCH 10
DEPTH INDICATOR RESET PUSH-BUTTON 10
EMERGENCY STOP PUSH-BUTTON 11
BIT VIEW HATCH SWITCH 11
LEFT JOYSTICK (DUAL FUNCTION) – PROPEL TRACK / WINCH 11
ROTARY DRIVE SPEED SELECTOR SWITCH 12
HOIST/PULLDOWN RHEOSTAT 12
DUST CONTROL ON/OFF SWITCH — OPTION 12
DUST CURTAIN SWITCH — OPTION 12
DUST CONTROL FLOW CONTROL — OPTION 13
UNDER DECK SPRAYERS — OPTION 13
RIGHT CONTROL CONSOLE 14
RIGHT CONTROL CONSOLE – OVERVIEW 14
PIPE POSITIONER SWITCH 15
RIGHT JOYSTICK (TRIPLE FUNCTION) – PROPEL TRACK / PIPE RACK / MAST 15
ROTARY SPEED POTENTIOMETER 16
DUST SEAL SLIDER SWITCH 16
PROPEL SPEED RANGE SELECTOR SWITCH 16
HORN PUSH-BUTTON 16
TOOL WRENCH SWITCH 17
BREAKOUT WRENCH SWITCH 17
PIPE RACK SELECTOR SWITCH 17
BIT CAROUSEL SWITCH 17
LEVELING JACK CONTROL SWITCHES 18
AUTO LEVEL SWITCH 18
AUXILIARY CONTROL CONSOLE 19
AUXILIARY CONTROL CONSOLE 19
EXTERIOR LIGHTS 19
TRAIL CABLE TRIP PUSH-BUTTON 19
FLOOR DEFROST SWITCH 20
HEATER / VENT / AIR CONDITIONER CONTROLS 20
BOARDING STAIRS SWITCH 20
RADIO / CASSETTE PLAYER 20
OPERATOR’S DISPLAY 21
OPERATOR’S DISPLAY MONITOR 21
DISPLAY AREA & INDICATORS 21
DISPLAY SCREENS 22
TITLE SCREEN 22
LEVELING SCREEN 23
STATUS SCREEN 23
ACTIVE ALARM 24
STATUS SCREEN with Pop-up Ribbon 24
ALARM HISTORY 25
HELP NAVIGATION 25
PLC DIAGNOSTICS 26
CALIBRATION and LIMITS 26
OPERATING HOURS 27
FIELD TESTS 27
MACHINERY HOUSE CONTROLS 28
LIGHTING LOAD CENTER 28
LIGHTING LOAD CENTER 28
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 29
CONTROLS LOCATED ON LOW VOLTAGE CABINET 29
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 30
TYPICAL PROGRAMMABLE CONTROL CABINET 30
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 30
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 30
MISCELLANEOUS CONTROLS 31
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 31
PORTABLE REMOTE PROPEL STATION 31
PRESTART CHECKS 32
EXTERNAL INSPECTION 32
ONBOARD INSPECTION 34
PRESTART LUBRICATION 36
START-UP 37
MACHINE START UP 37
MACHINERY CHECK 38
BREAK-IN OF NEW COMPONENTS 38
ROTARY DRIVE UNIT BREAK-IN 38
HOIST/PULLDOWN GEARCASE BREAK-IN 38
ELECTRIC MOTOR BREAK-IN 38
OPERATION 39
PROPELLING 39
DEFINITIONS 39
PROPEL PROCEDURE 40
STRAIGHT PROPEL – FORWARD OR REVERSE 41
GRADUAL RIGHT HAND TURN 42
GRADUAL LEFT HAND TURN 42
COUNTER-ROTATION LEFT HAND TURN 43
ENSURE GRADUAL TURNS ARE MADE – 15° INCREMENTS 43
TOWING PROCEDURE 45
TOWING PROCEDURE 45
CABLE REEL OPERATION 47
LEVELING 48
MAST RAISING AND LOWERING 49
MAST RAISING 50
MAST STATUS SCREEN 51
MAST LOWERING 52
PULLDOWN MACHINERY OPERATION 53
AUXILIARY WINCH OPERATION 54
PIPE RACK OPERATION 55
PIPE RACK OPERATION 56
TOOL HANDLING 58
PIPE LOADING AND UNLOADING 58
DRILL TOOL STRING ASSEMBLY 60
TOOL STRING 60
STABILIZER INSTALLATION 61
BREAKOUT WRENCH OPERATION 65
DRILL TOOL STRING DISASSEMBLY 66
ADDING ADDITIONAL DRILL PIPE 68
REMOVAL OF MULTIPLE SECTION DRILL PIPE 69
ANGLE DRILLING 70
ANGLE DRILLING EQUIPMENT 70
PIPE POSITIONER 71
JIB CRANE 72
DUST SUPPRESSION SYSTEM OPERATION 73
WATER INJECTION SYSTEM 74
DRILLING 75
VERTICAL DRILLING 75
STARTING THE HOLE (COLLARING) 76
NORMAL DRILLING 77
ENDING THE HOLE 79
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 80
DRILLING DIFFICULT FORMATIONS 80
UNCONSOLIDATED MATERIALS 81
WET OR STICKY FORMATIONS 83
ANGLE DRILLING 84
PROGRAMMED DRILL CONTROL DRILLING 85
PREPARING TO MOVE 86
MACHINE SHUTDOWN 87
SHUT DOWN PROCEDURE 87
SHORT TERM STORAGE 88
LONG TERM STORAGE 89
ATTENDED LONG TERM STORAGE 90
UNATTENDED LONG TERM STORAGE 90
TOOL RECOVERY 91
DRILL STABILITY CHARTS 93
Drill Stability Chart – Special Propel Conditions 93
Drill Stability Chart – Typical Propel Conditions 94

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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