CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual SN141290 – PDF DOWNLOAD

Description

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual SN141290 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual SN141290 – PDF DOWNLOAD

Language : English
Pages :123 
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual SN141290 – PDF DOWNLOAD

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE.
• Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative.
• Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000

It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus 49HR Blast Hole Drill Operator’s Manual SN141290 – PDF DOWNLOAD

GENERAL INFORMATION 3
SAFETY PRECAUTIONS 4
FIRE PREVENTION CONSIDERATIONS 7
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 8
WARNING SIGNS AND DECALS 10
Stored Energy Signs 12
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 13
MACHINE OVERVIEW 14
PROPEL MACHINERY 15
MAIN FRAME AND DECKS 16
MACHINERY HOUSE 17
MAIN AIR SYSTEMS 18
Air Compressor 18
HYDRAULIC SYSTEM 19
OPERATOR’S CAB 20
MAST 20
Mast/Machinery 21
ROTARY GEARCASE 22
PULLDOWN GEARCASE 23
DRILL TOOL STRING ASSEMBLY 24
BREAKOUT WRENCH 25
CABLE REEL 25
CONTROLS – LOCATION AND FUNCTION 26
OPERATOR’S CONTROL CONSOLE 27
OPERATOR’S CONTROL CONSOLE – OVERVIEW 27
MAIN CONTROL PANEL 27
MAIN CONTROL PANEL – OVERVIEW 28
HOIST/PULLDOWN RHEOSTAT 28
ROTARY RHEOSTAT 29
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 29
HOIST/PULLDOWN SPEED SELECTOR SWITCH 30
ROTARY SPEED SELECTOR SWITCH 30
HOIST BRAKE SWITCH 31
PIPE RACK SELECTOR SWITCH 31
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 3
WINCH/MAST SELECTOR SWITCH 32
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 32
TOOL WRENCH SWITCH 33
DUST CURTAIN SWITCH 33
BIT VIEW HATCH SWITCH 33
PROPEL CONTROL PANEL 34
PROPEL CONTROL PANEL – OVERVIEW 34
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 34
PROPEL SPEED SELECTOR SWITCH 35
COMPRESSOR STOP PUSH-BUTTON 35
COMPRESSOR VENT/DRILL SWITCH 35
HEATER/VENT/AIR CONDITIONER CONTROLS 35
OPERATING MODE SELECTOR SWITCH 35
PROPEL JOYSTICKS 36
SELECTOR SWITCH PANEL 36
SELECTOR SWITCH PANEL – OVERVIEW 36
BREAKOUT WRENCH SWITCH 37
PIPE POSITIONER SWITCH (OPTIONAL) 37
DUST SEAL SWITCH (OPTIONAL) 37
A-FRAME LOCK SWITCH (OPTIONAL) 37
MAST BRACE LOCK SWITCH 37
MAST LOCK SWITCH 38
BOARDING STAIRS SWITCH 38
PEDESTAL HEATER SWITCH (OPTIONAL) 38
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 38
RADIO (OPTIONAL) 38
LEVELING CONTROL PANEL 39
LEVELING CONTROL PANEL 39
MANUAL LEVELING JOYSTICKS 40
AUTOMATIC LEVELING SWITCH 40
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 40
WATER INJECTION FLOW CONTROL (OPTIONAL) 40
HORN PUSH-BUTTON 41
DEPTH INDICATOR RESET PUSH-BUTTON 41
PROGRAMMED DRILL CONTROL SWITCH 41
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 41
OPERATOR’S DISPLAY TERMINAL 42
OPERATOR’S DISPLAY PANEL 42
MACHINERY HOUSE CONTROLS 43
LIGHTING LOAD CENTER 43
LIGHTING LOAD CENTER 43
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 44
TYPICAL LOW VOLTAGE START CABINET 44
CONTROLS LOCATED ON LOW VOLTAGE CABINET 44
TYPICAL LOW VOLTAGE CABINET 44
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 45
TYPICAL PROGRAMMABLE CONTROL CABINET 45
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 45
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 45
MISCELLANEOUS CONTROLS 46
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 46
PORTABLE REMOTE PROPEL STATION 46
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 47
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 47
LUBE CONTROL PANEL 47
LUBE CONTROL PANEL 47
PRESTART CHECKS 48
EXTERNAL INSPECTION 48
ONBOARD INSPECTION 50
PRESTART LUBRICATION 52
START-UP 53
MACHINE START UP 53
MACHINERY CHECK 54
BREAK-IN OF NEW COMPONENTS 54
ROTARY DRIVE UNIT BREAK-IN 54
HOIST/PULLDOWN GEARCASE BREAK-IN 54
ELECTRIC MOTOR BREAK-IN 54
OPERATION 55
PROPELLING 55
DEFINITIONS 55
PROPEL PROCEDURE 56
PROPEL CONTROLS – OVERVIEW 57
STRAIGHT PROPEL 58
GRADUAL RIGHT HAND TURN 58
GRADUAL LEFT HAND TURN 59
COUNTER-ROTATION LEFT HAND TURN 60
ENSURE GRADUAL TURNS ARE MADE – 15O INCREMENTS 60
TOWING PROCEDURE 62
TOWING PROCEDURE 62
CABLE REEL OPERATION 64
CABLE REEL 64
LEVELING 65
LEVELING CONTROLS 66
MAST RAISING AND LOWERING 67
MAST RAISING 67
MAST RAISING/LOWERING CONTROLS 68
MAST LOWERING 69
MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 69
PULLDOWN MACHINERY OPERATION 71
HOIST/PULLDOWN CONTROLS 71
AUXILIARY WINCH OPERATION 72
WINCH OPERATION CONTROLS 72
PIPE RACK OPERATION 73
PIPE RACK OPERATING CONTROLS 73
PIPE RACK OPERATION 74
TOOL HANDLING 76
PIPE LOADING AND UNLOADING 76
DRILL TOOL STRING ASSEMBLY 78
TOOL STRING 78
STABILIZER INSTALLATION 79
DRILL PIPE INSTALLATION CONTROLS 79
BREAKOUT WRENCH OPERATION 82
DRILL TOOL STRING DISASSEMBLY 84
ADDING ADDITIONAL DRILL PIPE 86
REMOVAL OF MULTIPLE SECTION DRILL PIPE 87
ANGLE DRILLING 88
ANGLE DRILLING EQUIPMENT 88
PIPE POSITIONER 89
JIB CRANE 90
DUST SUPPRESSION SYSTEM OPERATION 91
WATER INJECTION SYSTEM 92
DRILLING 93
VERTICAL DRILLING 93
CONTROLS UTILIZED WHILE DRILLING 93
STARTING THE HOLE (COLLARING) 94
NORMAL DRILLING 96
ENDING THE HOLE 97
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 98
DRILLING DIFFICULT FORMATIONS 98
UNCONSOLIDATED MATERIALS 99
WET OR STICKY FORMATIONS 101
ANGLE DRILLING 102
PROGRAMMED DRILL CONTROL DRILLING 103
PROGRAMMED DRILL CONTROLS UTILIZED 103
PREPARING TO MOVE 104
MACHINE SHUTDOWN 106
SHUT DOWN PROCEDURE 106
SHORT TERM STORAGE 107
LONG TERM STORAGE 108
ATTENDED LONG TERM STORAGE 109
UNATTENDED LONG TERM STORAGE 109
TOOL RECOVERY 110
DRILL STABILITY CHARTS 112
TYPICAL MACHINE SPECIFICATIONS 114
GENERAL ESTIMATED COMPONENT WEIGHTS 116

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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