CAT BUCYRUS 49HR Blast Hole Drill System Operation Manual 10810 – PDF DOWNLOAD

Description

CAT BUCYRUS 49HR Blast Hole Drill System Operation Manual 10810 – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS 49HR Blast Hole Drill System Operation Manual 10810 – PDF DOWNLOAD

Language : English
Pages :126
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 49HR Blast Hole Drill System Operation Manual 10810 – PDF DOWNLOAD

SN: 141295
SN: 141303

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative. Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:

Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously
• . Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 49HR Blast Hole Drill System Operation Manual 10810 – PDF DOWNLOAD

INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
MACHINE OVERVIEW 16
PROPEL MACHINERY 17
MAIN FRAME AND DECKS 18
MACHINERY HOUSE 19
MAIN AIR SYSTEMS 20
Air Compressor 20
HYDRAULIC SYSTEM 21
OPERATOR’S CAB 22
MAST 22
Mast/Machinery 23
ROTARY GEARCASE 24
PULLDOWN GEARCASE 25
DRILL TOOL STRING ASSEMBLY 26
BREAKOUT WRENCH 27
CABLE REEL 27
CONTROLS – LOCATION AND FUNCTION 28
OPERATOR’S CONTROL CONSOLES 29
OPERATOR’S CONTROL CONSOLE – OVERVIEW 29
LEFT CONTROL CONSOLE 30
LEFT CONTROL CONSOLE – OVERVIEW 30
PROGRAMMED DRILL CONTROL PUSHBUTTON — OPTION 31
OPERATING MODE SELECTOR SWITCH 31
PULLDOWN / HOIST SPEED RANGE SELECTOR SWITCH 31
HOIST BRAKE SWITCH 32
MAIN AIR VALVE SWITCH 32
DEPTH INDICATOR RESET PUSH-BUTTON 32
EMERGENCY STOP PUSH-BUTTON 33
BIT VIEW HATCH SWITCH 33
LEFT JOYSTICK (DUAL FUNCTION) – PROPEL TRACK / WINCH 33
ROTARY DRIVE SPEED SELECTOR SWITCH 34
HOIST/PULLDOWN RHEOSTAT 34
DUST CONTROL ON/OFF SWITCH — OPTION 34
DUST CURTAIN SWITCH — OPTION 35
DUST CONTROL FLOW CONTROL — OPTION 35
UNDER DECK SPRAYERS — OPTION 35
RIGHT CONTROL CONSOLE 36
RIGHT CONTROL CONSOLE – OVERVIEW 36
PIPE POSITIONER SWITCH 37
RIGHT JOYSTICK (TRIPLE FUNCTION) – PROPEL TRACK / PIPE RACK / MAST 37
ROTARY SPEED POTENTIOMETER 38
DUST SEAL SLIDER SWITCH 38
PROPEL SPEED RANGE SELECTOR SWITCH 38
HORN PUSH-BUTTON 38
TOOL WRENCH SWITCH 39
BREAKOUT WRENCH SWITCH 39
PIPE RACK SELECTOR SWITCH 39
BIT CAROUSEL SWITCH 39
LEVELING JACK CONTROL SWITCHES 40
AUTO LEVEL SWITCH 40
AUXILIARY CONTROL CONSOLE 41
AUXILIARY CONTROL CONSOLE 41
EXTERIOR LIGHTS 41
TRAIL CABLE TRIP PUSH-BUTTON 41
FLOOR DEFROST SWITCH 42
HEATER / VENT / AIR CONDITIONER CONTROLS 42
BOARDING STAIRS SWITCH 42
RADIO / CASSETTE PLAYER 42
OPERATOR’S DISPLAY 43
OPERATOR’S DISPLAY MONITOR 43
DISPLAY AREA & INDICATORS 43
DISPLAY SCREENS 44
TITLE SCREEN 44
LEVELING SCREEN 45
STATUS SCREEN 45
ACTIVE ALARM 46
STATUS SCREEN with Pop-up Ribbon 46
ALARM HISTORY 47
HELP NAVIGATION 47
PLC DIAGNOSTICS 48
CALIBRATION and LIMITS 48
OPERATING HOURS 49
FIELD TESTS 49
MACHINERY HOUSE CONTROLS 50
LIGHTING LOAD CENTER 50
LIGHTING LOAD CENTER 50
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 51
CONTROLS LOCATED ON LOW VOLTAGE CABINET 51
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 52
TYPICAL PROGRAMMABLE CONTROL CABINET 52
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 52
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 52
MISCELLANEOUS CONTROLS 53
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 53
PORTABLE REMOTE PROPEL STATION 53
PRESTART CHECKS 54
EXTERNAL INSPECTION 54
ONBOARD INSPECTION 56
PRESTART LUBRICATION 58
START-UP 59
MACHINE START UP 59
MACHINERY CHECK 60
BREAK-IN OF NEW COMPONENTS 60
ROTARY DRIVE UNIT BREAK-IN 60
HOIST/PULLDOWN GEARCASE BREAK-IN 60
ELECTRIC MOTOR BREAK-IN 60
OPERATION 61
PROPELLING 61
DEFINITIONS 61
PROPEL PROCEDURE 62
STRAIGHT PROPEL – FORWARD OR REVERSE 63
GRADUAL RIGHT HAND TURN 64
GRADUAL LEFT HAND TURN 64
COUNTER-ROTATION LEFT HAND TURN 65
ENSURE GRADUAL TURNS ARE MADE – 15° INCREMENTS 65
TOWING PROCEDURE 67
TOWING PROCEDURE 67
CABLE REEL OPERATION 69
LEVELING 70
MAST RAISING AND LOWERING 71
MAST RAISING 72
MAST STATUS SCREEN 73
MAST LOWERING 74
PULLDOWN MACHINERY OPERATION 75
AUXILIARY WINCH OPERATION 76
PIPE RACK OPERATION 77
PIPE RACK OPERATION 78
TOOL HANDLING 80
PIPE LOADING AND UNLOADING 80
DRILL TOOL STRING ASSEMBLY 82
TOOL STRING 82
STABILIZER INSTALLATION 83
BREAKOUT WRENCH OPERATION 87
DRILL TOOL STRING DISASSEMBLY 88
ADDING ADDITIONAL DRILL PIPE 90
REMOVAL OF MULTIPLE SECTION DRILL PIPE 91
ANGLE DRILLING 92
ANGLE DRILLING EQUIPMENT 92
PIPE POSITIONER 93
JIB CRANE 94
DUST SUPPRESSION SYSTEM OPERATION 95
WATER INJECTION SYSTEM 96
DRILLING 97
VERTICAL DRILLING 97
STARTING THE HOLE (COLLARING) 98
NORMAL DRILLING 99
ENDING THE HOLE 101
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 102
DRILLING DIFFICULT FORMATIONS 102
UNCONSOLIDATED MATERIALS 103
WET OR STICKY FORMATIONS 105
ANGLE DRILLING 106
PROGRAMMED DRILL CONTROL DRILLING 107
PREPARING TO MOVE 108
MACHINE SHUTDOWN 109
SHUT DOWN PROCEDURE 109
SHORT TERM STORAGE 110
LONG TERM STORAGE 111
ATTENDED LONG TERM STORAGE 112
UNATTENDED LONG TERM STORAGE 112
TOOL RECOVERY 113
DRILL STABILITY CHARTS 115
Drill Stability Chart – Special Propel Conditions 115
Drill Stability Chart – Typical Propel Conditions 116
TYPICAL MACHINE SPECIFICATIONS 117
GENERAL ESTIMATED COMPONENT WEIGHTS 119

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M