CAT BUCYRUS 49R III BLAST HOLE DRILL OPERATOR’S MANUAL 10048 – PDF DOWNLOAD
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CAT BUCYRUS 49R III BLAST HOLE DRILL OPERATOR’S MANUAL 10048 – PDF DOWNLOAD
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CAT BUCYRUS 49R III BLAST HOLE DRILL OPERATOR’S MANUAL 10048 – PDF DOWNLOAD
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CAT BUCYRUS 49R III BLAST HOLE DRILL OPERATOR’S MANUAL 10048 – PDF DOWNLOAD
Language : English
Pages :108
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT BUCYRUS 49R III BLAST HOLE DRILL OPERATOR’S MANUAL 10048 – PDF DOWNLOAD
SN: 141060
SN: 141068
SN: 141071
SAFETY PRECAUTIONS AND PRESTART CHECKS
Safe operation of a rotary blast hole drill promotes personal safety and minimizes delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual. Safety guidelines are intended to help prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon a good sense of judgment and alertness on the part of the entire mining crew.
SPECIFIC SAFETY RULES
The following is a list of some important safety rules relating to prestart and operation of the 49RIII drill. The safety instructions given in this manual cover normal daily operations of the machine. Additional precautions may be necessary to cover unusual circumstances. Be constantly alert for any potentially dangerous conditions and take action as necessary to correct the conditions immediately.
• Wear hard hat, safety shoes and safety glasses at all times.
• When operating or performing maintenance functions, wear snug fitting clothing.
Loose clothing can be caught on controls or in moving parts. Remove all jewelry.
• Keep the operator’s cab, ladders, walkways and steps free of materials which cause
slippery conditions or obstacles which create tripping hazards.
• Use proper interior and exterior lighting.
• Do not allow unauthorized personnel on board the machine while in operation.
• Do not begin operation until all personnel are clear of the machine or in a safe
position on the machine.
• Use audible signals to warn of machine movements. A signal horn button is provided
for this purpose.
• Do not propel until the travel route has been cleared of obstructions.
• Ensure that all personnel are clear of the machine when propelling.
• Do not propel the machine on a slope greater than specified in the stability limits
shown on the STABILITY CHART at the end of this section.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT BUCYRUS 49R III BLAST HOLE DRILL OPERATOR’S MANUAL 10048 – PDF DOWNLOAD
SPECIFIC SAFETY RULES 5
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 7
PRESTART CHECKS 9
EXTERNAL INSPECTION 9
ONBOARD INSPECTION 11
PRESTART LUBRICATION 14
CONTROLS – LOCATION AND FUNCTION 15
OPERATOR’S CONTROL CONSOLE 16
MAIN CONTROL PANEL 17
HOIST/PULLDOWN RHEOSTAT 18
ROTARY RHEOSTAT 18
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 18
HOIST/PULLDOWN SPEED SELECTOR SWiTCH 19
ROTARY SPEED SELECTOR SWiTCH 20
HOIST BRAKE SWITCH 20
PIPE RACK SELECTOR SWITCH 20
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 20
WINCH/MAST SELECTOR SWITCH 21
MASTIWINCH JOYSTICK (RIGHT CRAWLER PROPEL) 21
TOOL WRENCH SWITCH 22
DUST CURTAIN SWiTCH 22
BITVIEW HATCH SWiTCH 22
PROPEL CONTROL PANEL 23
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 23
PROPEL SPEED SELECTOR SWiTCH 23
COMPRESSOR STOP PUSH-BUTTON 24
COMPRESSOR VENT/DRILL SWITCH 24
HEATERNENT/AIR CONDITIONER CONTROLS 24
OPERATING MODE SELECTOR SWITCH 24
PROPEL JOySTiCKS 24
SELECTOR SWITCH PANEL 26
BREAKOUT WRENCH SWiTCH 26
PIPE POSITIONER SWITCH (OPTIONAL) 27
DUST SEAL SWITCH (OPTIONAL) 27
A-FRAME LOCK SWITCH (OPTIONAL) 27
MAST BRACE LOCK SWiTCH 27
MAST LOCK SWiTCH 27
BOARDING STAIRS SWITCH 28
PEDESTAL HEATER SWITCH (OPTIONAL) 28
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 28
RADIO 28
MANUAL NO. 10048, SEPTEMBER 99 OPERATOR’S MANUAL – 1
BI005559
CaMPANIA MINERA ANTAMINA SA – 49RIII ELECTRIC BLAST HOLE DRILL – 141060/1410681141071
LEVELING CONTROL PANEL 29
MANUAL LEVELING JOYSTICKS 29
AUTOMATIC LEVELING SWITCH 30
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 30
WATER INJECTION FLOW CONTROL (OPTIONAL) 30
HORN PUSH-BUTTON 30
DEPTH INDICATOR RESET PUSH-BUTTON 30
PROGRAMMED DRILL CONTROL SWITCH 31
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 31
OPERATOR’S DISPLAY TERMINAL 32
MACHINERY HOUSE CONTROLS 33
LIGHTING LOAD CENTER 33
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 34
CONTROLS LOCATED ON LOW VOLTAGE CABINET 34
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 35
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 35
CONTROLS LOCATED ON OR NEAR AIR COMPRESSOR 36
MISCELLANEOUS CONTROLS 36
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 37
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 37
LUBE CONTROL PANEL 38
START-UP 39
MACHINE START UP 39
MACHINERY CHECK 40
BREAK-IN OF NEW COMPONENTS 40
ROTARY DRIVE UNIT BREAK-IN 40
HOIST/PULLDOWN GEARCASE BREAK-IN 40
ELECTRIC MOTOR BREAK-IN 41
OPERATION 42
PROPELLING 42
DEFINITIONS 42
PROPEL PROCEDURE 43
TOWING PROCEDURE 48
CABLE REEL OPERATION 50
LEVELING 51
MAST RAISING AND LOWERING 53
MAST RAISING 53
MAST LOWERING 55
PULDOWN MACHINERY OPERATION 58
AUXILIARY WINCH OPERATION 59
PIPE RACK OPERATION 60
TOOL HANDLING 64
PIPE LOADING AND UNLOADING 64
DRILL TOOL STRING ASSEMBLy 66
BREAKOUT WRENCH OPERATION 72
DRILL TOOL STRING DiSASSEMBLy 73
ADDING ADDITIONAL DRILL PIPE 75
REMOVAL OF MULTIPLE SECTION DRILL PIPE 77
ANGLE DRILLING 78
2 – OPERATOR’S MANUAL MANUAL NO. 10048, SEPTEMBER 99
BI005559
BUCYRUS INTERNATIONAL INC.
COMPANIA MINERA ANTAMINA SA – 49R/II ELECTRIC BLAST HOLE DRILL – 14106011410681141071
DUST SUPPRESSION SYSTEM OPERATION 81
DRILLING 83
VERTICAL DRILLING 83
STARTING THE HOLE (COLLARING) 84
NORMAL DRILLING 86
ENDING THE HOLE 87
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 88
DRILLING DIFFICULT FORMATIONS 89
UNCONSOLIDATED MATERIALS 89
WET OR STICKY FORMATIONS 92
ANGLE DRILLING 93
PROGRAMMED DRILL CONTROL DRILLING 94
PREPARING TO MOVE 95
MACHINE SHUTDOWN 97
SHUT DOWN PROCEDURE 97
SHORT TERM STORAGE 99
LONG TERM STORAGE 101
ATTENDED LONG TERM STORAGE 101
UNATTENDED LONG TERM STORAGE 101
TOOL RECOVERy 103
DRILL STABILITY CHART 105
MANUAL NO. 10048, SEPTEMBER 99 OPERATOR’S MANUAL – 3
BI005559
BUCYRUS INTERNATIONAL INC.
CaMPANIA MINERA ANTAMINA SA – 49RIII ELECTRIC BLAST HOLE DRILL – 141060/1410681141071
LIST OF ILLUSTRATIONS
MAIN CONTROL PANEL – OVERVIEW 17
PROPEL CONTROL PANEL – OVERVIEW 23
SELECTOR SWITCH PANEL – OVERVIEW 26
LEVELLING CONTROL PANEL 29
OPERATOR’S DISPLAY PANEL 32
LIGHTING LOAD CENTER 33
TYPICAL LOW VOLTAGE START CABINET 34
TYPICAL LOW VOLTAGE CABINET 34
TYPICAL PROGRAMMABLE CONTROL CABINET 35
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 35
AIR COMPRESSOR MOUNTED CONTROLS 36
PORTABLE REMOTE PROPEL STATION 37
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL. 37
LUBE CONTROL PANEL 38
PROPEL CONTROLS – OVERVIEW 44
STRAIGHT PROPEL 45
GRADUAL RIGHT HAND TURN 45
GRADUAL LEFT HAND TURN 46
COUNTER-ROTATION LEFT HAND TURN 46
ENSURE GRADUAL TURNS ARE MADE – 150 INCREMENTS 47
TOWING PROCEDURE 48
CABLE REEL 50
MACHINE ORIENTATlON 51
LEVELLING CONTROLS 52
MAST RAISING/LOWERING CONTROLS 54
MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 56
HOIST/PULLDOWN CONTROLS 58
WINCH OPERATION CONTROLS 59
PIPE RACK OPERATING CONTROLS 60
PIPE RACK OPERATION 61
TOOL STRING 66
STABILIZER INSTALLATION 67
DRILL PIPE INSTALLATION CONTROLS 67
ANGLE DRILLING EQUIPMENT 78
PIPE POSITIOER 79
JIB CRANE 80
WATER INJECTION SySTEM 82
CONTROLS UTILIZED WHILE DRILLING 83
PROGRAMMED DRILL CONTROLS UTILIZED 94
Customer Support: [email protected]
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
