Cat Bucyrus 49RIII Blast Hole Drill Operator’s Manual SN 141160 – PDF DOWNLOAD

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Cat Bucyrus 49RIII Blast Hole Drill Operator’s Manual SN 141160 – PDF DOWNLOAD

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Cat Bucyrus 49RIII Blast Hole Drill Operator’s Manual SN 141160 – PDF DOWNLOAD

Language : English
Pages : 125
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Cat Bucyrus 49RIII Blast Hole Drill Operator’s Manual SN 141160 – PDF DOWNLOAD

GENERAL INFORMATION:

• This manual is designed to assist the owner in the operation and maintenance of this machine. By
  following easy to understand step-by-step procedures the operators and maintenance personnel can
  perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure
  is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A
  separate, detailed parts book has been supplied. Please carefully read the instructions in it. All
  parts are listed by group and/or product code numbers with the associated item/part numbers for
  THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. RIGHT and LEFT refer to machine
  locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the
  correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts
  departments. Records on each machine are filed by serial number and when given this number, your
  machine’s specific design and original equipment is accessed quickly by the Bucyrus
  International parts representative.

SAFETY PRECAUTIONS
General Precautions:
• The employment of qualified maintenance personnel, through a scheduled maintenance
program, is the best way to minimize machine downtime and maximize productivity of
equipment.
• Keep hands, feet, and clothing away from rotating parts.
• Wear a hard hat, safety shoes and protective lenses at all times.
• Replace any and all safety and warning placards if they are defaced or removed from the
machine.
• Think before you act. Carelessness is one luxury the service man cannot afford.
• Excessive or repeated skin contact with sealants or solvents may cause skin irritation. In case
of skin contact refer to the Material Safety Data Sheet (MSDS) for that material and the
suggested method of cleanup.
• Inspect safety catches (keepers) on all hoist hooks. Do not take a chance, the load could slip
off of the hook if they are not functioning properly.
• If a heavy item begins to fall, let it fall, don’t try to catch it.
• Keep your work area organized and clean. Wipe up oil or spills of any kind immediately. Keep
tools and parts off of the ground. Eliminate the possibility of a fall, slipping or tripping.
• Floors, walkways and stairways must be clean and dry. After fluid draining operations be sure
all spillage is cleaned up.
• Electrical cords and wet metal floors make a dangerous combination.
• Regularly inspect for any loose bolts or locking devices and properly secure them.
• Use extreme caution while working near any electrical lines or equipment whether it be high or
low voltage. Never attempt electrical repairs unless you are qualified.
• Check limit switches for proper operation.
• After servicing, be sure all tools, parts or servicing equipment are removed from the machine
and secured in an appropriate storage area.
• Mechanical Brakes are designed for use as static holding brakes only. Use as a motion (dynamic)
brake in emergency situations only.
• Use proper interior and exterior lighting.
• Install and maintain proper grounding and ground fault protection systems.
• Perform functional tests of all safety circuits.
• Allow electrical inspection and maintenance to be performed only by a qualified electrician.
• Use extreme caution when working around drilled holes.

TABLE OF CONTENTS:

Cat Bucyrus 49RIII Blast Hole Drill Operator’s Manual SN 141160 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
WARNING SIGNS AND DECALS 14
Stored Energy Signs 15
OPERATION NEAR ELECTRICAL LINES 16
MACHINE OVERVIEW 17
PROPEL MACHINERY 17
MAIN FRAME AND DECKS 18
MACHINERY HOUSE 19
MAIN AIR SYSTEMS 20
Air Compressor 20
HYDRAULIC SYSTEM 21
OPERATOR’S CAB 22
Mast/Machinery 23
ROTARY GEARCASE 24
PULLDOWN GEARCASE 25
DRILL TOOL STRING ASSEMBLY 26
BREAKOUT WRENCH 27
CABLE REEL 27
CONTROLS – LOCATION AND FUNCTION 28
OPERATOR’S CONTROL CONSOLE 29
OPERATOR’S CONTROL CONSOLE – OVERVIEW 29
MAIN CONTROL PANEL 30
MAIN CONTROL PANEL – OVERVIEW 30
HOIST/PULLDOWN RHEOSTAT 30
ROTARY RHEOSTAT 31
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 31
HOIST/PULLDOWN SPEED SELECTOR SWITCH 32
ROTARY SPEED SELECTOR SWITCH 32
HOIST BRAKE SWITCH 33
PIPE RACK SELECTOR SWITCH 33
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 33
IMPORTANT NOTE
This document is protected under applicable copyright laws to the extent available Any
unauthorized and unlawful reproduction, distribution or other use shall be subject to liability
© 2004 Bucyrus International, Inc All Rights Reserved
BI616941
Manual No 10284
49RIII Blast Hole Drill
2 Oct 2004
Bucyrus International, Inc
WINCH/MAST SELECTOR SWITCH 34
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 34
TOOL WRENCH SWITCH 35
DUST CURTAIN SWITCH 35
BIT VIEW HATCH SWITCH 35
PROPEL CONTROL PANEL 36
PROPEL CONTROL PANEL – OVERVIEW 36
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 36
PROPEL SPEED SELECTOR SWITCH 36
COMPRESSOR STOP PUSH-BUTTON 37
COMPRESSOR VENT/DRILL SWITCH 37
HEATER/VENT/AIR CONDITIONER CONTROLS 37
OPERATING MODE SELECTOR SWITCH 37
PROPEL JOYSTICKS 37
SELECTOR SWITCH PANEL 38
SELECTOR SWITCH PANEL – OVERVIEW 38
BREAKOUT WRENCH SWITCH 38
PIPE POSITIONER SWITCH (OPTIONAL) 39
DUST SEAL SWITCH (OPTIONAL) 39
A-FRAME LOCK SWITCH (OPTIONAL) 39
MAST BRACE LOCK SWITCH 39
MAST LOCK SWITCH 40
BOARDING STAIRS SWITCH 40
PEDESTAL HEATER SWITCH (OPTIONAL) 40
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 40
RADIO 40
LEVELING CONTROL PANEL 41
LEVELING CONTROL PANEL 41
MANUAL LEVELING JOYSTICKS 42
AUTOMATIC LEVELING SWITCH 42
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 42
WATER INJECTION FLOW CONTROL (OPTIONAL) 42
HORN PUSH-BUTTON 43
DEPTH INDICATOR RESET PUSH-BUTTON 43
PROGRAMMED DRILL CONTROL SWITCH 43
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 43
OPERATOR’S DISPLAY TERMINAL 44
OPERATOR’S DISPLAY PANEL 44
MACHINERY HOUSE CONTROLS 45
LIGHTING LOAD CENTER 45
LIGHTING LOAD CENTER 45
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 46
TYPICAL LOW VOLTAGE START CABINET 46
CONTROLS LOCATED ON LOW VOLTAGE CABINET 46
TYPICAL LOW VOLTAGE CABINET 46
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 47
TYPICAL PROGRAMMABLE CONTROL CABINET 47
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 47
TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 47
BI616941
Oct 2004
49RIII Blast Hole Drill
3 Manual No 10284
Bucyrus International, Inc
CONTROLS LOCATED ON OR NEAR AIR COMPRESSOR 48
AIR COMPRESSOR MOUNTED CONTROLS 48
MISCELLANEOUS CONTROLS 48
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 48
PORTABLE REMOTE PROPEL STATION 49
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 49
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 49
LUBE CONTROL PANEL 50
LUBE CONTROL PANEL 50
PRESTART CHECKS 51
EXTERNAL INSPECTION 51
ONBOARD INSPECTION 53
PRESTART LUBRICATION 55
START-UP 56
MACHINE START UP 56
MACHINERY CHECK 57
BREAK-IN OF NEW COMPONENTS 57
ROTARY DRIVE UNIT BREAK-IN 57
HOIST/PULLDOWN GEARCASE BREAK-IN 57
ELECTRIC MOTOR BREAK-IN 57
OPERATION 58
PROPELLING 58
DEFINITIONS 58
PROPEL PROCEDURE 59
PROPEL CONTROLS – OVERVIEW 60
STRAIGHT PROPEL 61
GRADUAL RIGHT HAND TURN 61
GRADUAL LEFT HAND TURN 62
COUNTER-ROTATION LEFT HAND TURN 63
ENSURE GRADUAL TURNS ARE MADE – 15O INCREMENTS 63
TOWING PROCEDURE 65
TOWING PROCEDURE 65
CABLE REEL OPERATION 67
CABLE REEL 67
LEVELING 68
MACHINE ORIENTATION 68
LEVELING CONTROLS 69
MAST RAISING AND LOWERING 70
MAST RAISING 70
MAST RAISING/LOWERING CONTROLS 71
MAST LOWERING 72
MAST CONTROLS TO ADJUST FOR ANGLE DRILLING 72
PULLDOWN MACHINERY OPERATION 74
HOIST/PULLDOWN CONTROLS 74
AUXILIARY WINCH OPERATION 75
WINCH OPERATION CONTROLS 75
PIPE RACK OPERATION 76
PIPE RACK OPERATING CONTROLS 76
PIPE RACK OPERATION 77
BI616941
Manual No 10284
49RIII Blast Hole Drill
4 Oct 2004
Bucyrus International, Inc
TOOL HANDLING 79
PIPE LOADING AND UNLOADING 79
DRILL TOOL STRING ASSEMBLY 81
TOOL STRING 82
STABILIZER INSTALLATION 82
DRILL PIPE INSTALLATION CONTROLS 82
BREAKOUT WRENCH OPERATION 85
DRILL TOOL STRING DISASSEMBLY 87
ADDING ADDITIONAL DRILL PIPE 89
REMOVAL OF MULTIPLE SECTION DRILL PIPE 90
ANGLE DRILLING 91
ANGLE DRILLING EQUIPMENT 91
PIPE POSITIONER 92
JIB CRANE 93
DUST SUPPRESSION SYSTEM OPERATION 94
WATER INJECTION SYSTEM 95
DRILLING 96
VERTICAL DRILLING 96
CONTROLS UTILIZED WHILE DRILLING 96
STARTING THE HOLE (COLLARING) 97
NORMAL DRILLING 99
ENDING THE HOLE 100
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 101
DRILLING DIFFICULT FORMATIONS 101
UNCONSOLIDATED MATERIALS 102
WET OR STICKY FORMATIONS 104
ANGLE DRILLING 105
PROGRAMMED DRILL CONTROL DRILLING 106
PROGRAMMED DRILL CONTROLS UTILIZED 106
PREPARING TO MOVE 107
MACHINE SHUTDOWN 109
SHUT DOWN PROCEDURE 109
SHORT TERM STORAGE 110
LONG TERM STORAGE 111
ATTENDED LONG TERM STORAGE 112
UNATTENDED LONG TERM STORAGE 112
TOOL RECOVERY 113
DRILL STABILITY CHART 115
TYPICAL MACHINE SPECIFICATIONS 117
GENERAL ESTIMATED COMPONENT WEIGHTS 119

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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