CAT Bucyrus 49RIII Electric Blast Hole Drill OPERATOR’S MANUAL BI005494 – PDF DOWNLOAD

Description

CAT Bucyrus 49RIII Electric Blast Hole Drill OPERATOR’S MANUAL BI005494 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus 49RIII Electric Blast Hole Drill OPERATOR’S MANUAL BI005494 – PDF DOWNLOAD

Language : English
Pages : 176
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus 49RIII Electric Blast Hole Drill OPERATOR’S MANUAL BI005494 – PDF DOWNLOAD

FOREWORD

• This manual establishes guidelines and furnishes general instructions for the operation of the Bucyrus 49RIII Rotary Blast Hole Drill.
• The drill consists of three major units; the lower works, the main frame, and the mast. The lower works provides a foundation for the main frame and contains most of the necessary components to propel the drill.
• The main frame is mounted upon the lower works and contains the bailing air compressor and all controls to operate the drill. The machinery house encloses most of the main frame.
• The operator’s cab is located at the rear of the main frame and contains the operator’s station.
• The mast is mounted to the rear of the main frame and contains the machinery required for handling of the tool string, including the hoistlpulldown machinery and the rotary machinery.

This manual is divided into seven sections:
SECTION 1 – Safety Precautions and Prestart Checks
SECTION 2 – Controls-Function and Location
SECTION 3 – Start Up
SECTION 4 – General Operation
SECTION 5 – Drilling
SECTION 6 – Shut Down
APPENDICES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus 49RIII Electric Blast Hole Drill OPERATOR’S MANUAL BI005494 – PDF DOWNLOAD

SECTION 1 – SAFETY PRECAUTIONS AND PRESTART CHECKS I-I
SAFETy 1-1
General 1-1
Specific Safety Rules 1-1
Operation Near Electrical Transmission Lines 1-1
PRESTART CHECKS 1-2
OUTSIDE INSPECTION 1-2
ON-BOARD INSPECTION 1-4
PRESTART LUBRICATION 1-5
SECTION 2 – CONTROLS – LOCATION AND FUNCTION 2-1
INTRODUCTION 2-1
OPERATOR’S CONSOLE CONTROLS 2-1
MAIN CONTROL PANEL 2-2
Hoist/Pulldown Rheostat 2-2
Rotary Rheostat 2-2
DrilllPropel Controls ON and OFF Push-button 2-2
HoistlPulldown Speed Selector Switch 2-2
Rotary Speed Selector Switch 2-3
Hoist Brake Switch 2-3
Pipe Rack Selector Switch 2-3
Pipe Rack Joystick (Left Crawler Propel) 2-3
Winch/Mast Selector Switch 2-3
MastlWinch Joystick (Right Crawler Propel) 2-4
Tool Wrench Switch 2-4
Dust Curtain Switch 2-4
Bit View Hatch Switch 2-4
PROPEL CONTROL PANEL 2-4
Emergency Stop Push-button (Optional) 2-4
Propel Speed Selector Switch 2-5
Compressor Stop Push-button 2-5
Compressor Vent/Drill Switch 2-5
HeaterNent/Air Conditioner Controls 2-5
Operating Mode Selector Switch 2-5
Propel Joysticks 2-5
SELECTOR SWITCH PANEL 2-5
Breakout Wrench Switch 2-5
Pipe Positioner Switch (Optional) 2-6
Dust Seal Switch (Optional) 2-6
A-Frame Lock Switch (Optional) 2-6
Mast Brace Lock Switch 2-6
Mast Lock Switch 2-6
Boarding Stairs Switch 2-6
Pedestal Heater Switch (Optional) 2-6
Fire Suppression System Indicators (Optional) 2-6
LEVELING CONTROL PANEL (FIGURE 2-5) 2-6
Manual Leveling Joysticks 2-6
Automatic Leveling Switch 2-7
Water Injection On/Off Switch (Optional) 2-7
Water Injection Flow Control (Optional) 2-7
Horn Push-button 2-7
Depth Indicator Reset Push-button 2-7
Programmed Drill Control Switch 2-7
Emergency Stop Push-button (optional) 2-7
PANELVIEW MONITOR 2-8
MACHINERY HOUSE CONTROLS 2-8
Lighting Load Center 2-8
Controls Located On Low Voltage Start Cabinet 2-9
Controls Located On Low Voltage Cabinet.. 2-9
Control Located On Programmable Controller Cabinet 2-10
Hoist/Pulldown and Rotary Drive Control Cabinets 2-10
Controls Located On or Near Screw Type Air Compressor 2-10
MISCELLANEOUS CONTROLS 2-10
Portable Remote Propel Station (Optional) 2-10
Hydraulic Reservoir Remote Fill Control Panel 2-11
Lube Control Panel 2-11
SECTION 3 – START-UP 3-1
INTRODUCTION 3-1
MACHINE START-UP 3-1
MACHINERY CHECK 3-2
BREAK-IN OF NEW COMPONENTS 3-2
Rotary Drive unit Break-In 3-2
Hoist/Pulldown Gearcase Break-In 3-2
Electric Motor Break-In 3-2
SECTION 4 – OPERATION· GENERAL 4-1
INTRODUCTION 4-1
PROPELLING 4-1
Definitions 4-1
Procedure 4-1
Towing 4-4
CABLE REEL OPERATION 4-6
LEVELING (FIGURE 4-10) 4-6
MAST RAISING AND LOWERING 4-8
Mast Raising 4-8
Mast Lowering 4-10
PULLDOWN MACHINERY OPERATION 4-12
AUXILIARY WINCH OPERATION 4-13
PIPE RACK OPERATION 4-13
TOOL HANDLING 4-15
General Operating Procedure 4-15
Pipe Loading and Unloading 4-16
Drill Tool String Assembly 4-17
Casing Tong Operation 4-22
Drill Tool String DISAssembly 4-23
Adding Additional Drill Pipe 4-25
Removal of Multiple Section Drill Pipe 4-27
Angle Drilling 4-27
Dust Suppression System Operation 4-30
SECTION 5 – DRILLING 5-1
VERTICAL DRILLING 5-1
General Operating Procedures 5-1
Beginning The Hole (Collaring) 5-2
Normal Drilling 5-2
Ending the Hole (Reaming) 5-3
Ending the Hole (Multiple Pipe Sections) 5-4
DRILLING DIFFICULT FORMATIONS 5-4
Unconsolidated Materials 5-5
Wet or Sticky Formations ; 5-7
ANGLE DRILLING 5-7
General Operating Procedures 5-7
PROGRAMMED DRILL CONTROL DRILLING 5-8
Preparing to Move 5-9
SECTION 6 – MACHINE SHUTDOWN 6·1
GENERAL CONSIDERATIONS 6-1
SHUT DOWN PROCEDURE 6-1
SHORT TERM STORAGE 6-1
LONG TERM STORAGE 6-2
Attended Long Term Storage 6-2
Unattended Long Term Storage 6-2
APPENDIX 1 – TOOL RECOVERY lA·l
APPENDIX 2 – PIPE SIZE LIMITATIONS 2A·l
APPENDIX 3 – LUBE CHARTS 3A·l
APPENDIX 4 – OPERATOR’S CONSOLE AND LOW VOLTAGE CABINET 4A·l
APPENDIX 5 – STABILITY & PROPEL 5A·l

Contact us: [email protected]

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.M