CAT BUCYRUS 59R BLAST HOLE DRILL OPERATOR’S MANUAL BI616925 – PDF DOWNLOAD

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CAT BUCYRUS 59R BLAST HOLE DRILL OPERATOR’S MANUAL BI616925 – PDF DOWNLOAD

FILE DETAILS:

CAT BUCYRUS 59R BLAST HOLE DRILL OPERATOR’S MANUAL BI616925 – PDF DOWNLOAD

Language : English
Pages :122
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT BUCYRUS 59R BLAST HOLE DRILL OPERATOR’S MANUAL BI616925 – PDF DOWNLOAD

sn: 141158
sn: 141165

GENERAL INFORMATION

• This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner.
• It is important to remember that when a systematic and thorough maintenance/ service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result. RIGHT and LEFT refer to machine locations as viewed by the operator with the mast as the rear of the machine and the engine on the left hand side.
• THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
• Records on each machine are filed by serial number and when given this number, the machine’s specific design and original equipment is accessed quickly by the Bucyrus International’s parts representative.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT BUCYRUS 59R BLAST HOLE DRILL OPERATOR’S MANUAL BI616925 – PDF DOWNLOAD

GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD CRANE HAND SIGNALS 11
MACHINE PLACARDS 14
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 16
MACHINE OVERVIEW 17
Deck Plan 18
CONTROLS – LOCATION AND FUNCTION 19
Control Locations 19
OPERATOR’S CONTROL CONSOLE 20
Operator’s Control Console – Overall View 20
MAIN CONTROL PANEL 21
Main Control Panel 21
HOIST/PULLDOWN RHEOSTAT 22
ROTARY RHEOSTAT 22
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 22
HOIST/PULLDOWN SPEED SELECTOR SWITCH 23
ROTARY SPEED SELECTOR SWITCH 23
HOIST BRAKE SWITCH 24
PIPE RACK SELECTOR SWITCH 24
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 24
WINCH/MAST SELECTOR SWITCH 25
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 25
TOOL WRENCH SWITCH 26
DUST CURTAIN SWITCH 26
BIT VIEW HATCH SWITCH 26
PROPEL CONTROL PANEL 27
Propel Control Panel 27
EMERGENCY STOP PUSH-BUTTON 27
PROPEL SPEED SELECTOR SWITCH 27
COMPRESSOR STOP PUSH-BUTTON 28
COMPRESSOR VENT/DRILL SWITCH 28
HEATER/VENT/AIR CONDITIONER CONTROLS 28
OPERATING MODE SELECTOR SWITCH 28
PROPEL JOYSTICKS 28
SELECTOR SWITCH PANEL 29
Selector Switch Panel 29
BREAKOUT WRENCH SWITCH 30
PIPE POSITIONER SWITCH 30
DUST SEAL SWITCH 30
A-FRAME LOCK SWITCH 30
MAST BRACE LOCK SWITCH 30
MAST LOCK SWITCH 31
BOARDING STAIRS SWITCH 31
PEDESTAL HEATER SWITCH 31
FIRE SUPPRESSION SYSTEM INDICATORS 31
RADIO 31
LEVELING CONTROL PANEL 32
Leveling Control Panel 32
MANUAL LEVELING JOYSTICKS 32
AUTOMATIC LEVELING SWITCH 33
WATER INJECTION ON/OFF SWITCH 33
WATER INJECTION FLOW CONTROL 33
HORN PUSH-BUTTON 34
DEPTH INDICATOR RESET PUSH-BUTTON 34
PROGRAMMED DRILL CONTROL SWITCH 34
EMERGENCY STOP PUSH-BUTTON 34
OPERATOR’S DISPLAY TERMINAL 35
Operator’s Display Panel 35
MACHINERY HOUSE CONTROLS 36
LIGHTING LOAD CENTER 36
CONTROLS ON THE LOW VOLTAGE START CABINET 36
CONTROLS ON LOW VOLTAGE CABINET 37
Low Voltage Cabinet (Typical) 37
CONTROLS ON PROGRAMMABLE CONTROLLER CABINET 37
Programmable Control Cabinet 37
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 38
Hoist Pulldown and Rotary Drive Cabinets 38
CONTROLS ON OR NEAR THE AIR COMPRESSOR 39
Air Compressor Mounted Controls 39
MISCELLANEOUS CONTROLS 40
Portable Remote Propel Station (Optional) 40
Hydraulic Reservoir Remote Fill Control Panel 40
Lube Control Panel 41
PRESTART CHECKS 42
EXTERNAL INSPECTION 42
Daily Inspection Items 43
ONBOARD INSPECTION 45
Onboard Inspection Items 45
PRESTART LUBRICATION 47
MAINTENANCE DURING OPERATION 48
PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK 49
MACHINE START-UP 50
MACHINERY CHECK 51
BREAK-IN OF NEW COMPONENTS 51
ROTARY DRIVE UNIT BREAK-IN 51
HOIST/PULLDOWN GEARCASE BREAK-IN 51
ELECTRIC MOTOR BREAK-IN 51
MACHINE OPERATION 52
PROPELLING 52
PROPEL PROCEDURE 53
Operator Ctontrols – Propel 54
Propel – Forward or Reverse 55
Propel – Gradual Right Hand Turn 55
Propel – Gradual Leeft Hand Turn 56
Propel – Counter-Rotation Left Hand Turn 56
Gradual Turns – 15O Increments 57
TOWING PROCEDURE 58
CABLE REEL OPERATION 59
LEVELING 60
Machine Orientation 60
Controls for Leveling the Machine 62
MAST RAISING AND LOWERING 62
MAST RAISING 62
Controls for Raising or Lowering the Mast 63
MAST LOWERING 64
Controls for Angle Drilling 65
PULDOWN MACHINERY OPERATION 66
Controls for Hoist / Pulldown 66
AUXILIARY WINCH OPERATION 67
Controls for Operating the Winch 67
PIPE RACK OPERATION 68
Controls for Operating the PipeRracks 69
TOOL HANDLING 72
PIPE LOADING AND UNLOADING 72
DRILL TOOL STRING ASSEMBLY 74
Stabilizer Installation 75
Controls for Drill Pipe Installation 75
INSTALLING DRILL PIPE 76
Stabilizer Installation 78
Bit Installation 79
BREAKOUT WRENCH OPERATION 80
DRILL TOOL STRING DISASSEMBLY 81
ADDING ADDITIONAL DRILL PIPE 83
REMOVAL OF MULTIPLE SECTION DRILL PIPE 84
ANGLE DRILLING 85
Jib Crane 86
DUST SUPPRESSION SYSTEM OPERATION 86
VERTICAL DRILLING 87
Controls for Normal Drilling 88
STARTING THE HOLE (COLLARING) 88
NORMAL DRILLING 89
ENDING THE HOLE 91
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 92
DRILLING DIFFICULT FORMATIONS 92
UNCONSOLIDATED MATERIALS 93
WET OR STICKY FORMATIONS 95
ANGLE DRILLING 96
PROGRAMMED DRILL CONTROL DRILLING 97
Controls for Programmed Drill Control 97
PREPARING TO MOVE 98
MACHINE SHUTDOWN 100
SHUTDOWN PROCEDURE 100
SHORT TERM STORAGE 101
LONG TERM STORAGE 102
ATTENDED LONG TERM STORAGE 102
UNATTENDED LONG TERM STORAGE 103
TOOL RECOVERY 104
PIPE SIZE LIMITATIONS 106
Drill Stability Chart 107
MACHINE SPECIFICATIONS 109
Machine Dimensions 110
COMPONENT SYSTEMS 113
COMPONENT WEIGHTS 114

Questions? Email us: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M