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Cat Bucyrus 8400 Walking Dragline Operator’s Manual BI005609 – PDF DOWNLOAD

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Cat Bucyrus 8400 Walking Dragline Operator’s Manual BI005609 – PDF DOWNLOAD

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Description

Cat Bucyrus 8400 Walking Dragline Operator’s Manual BI005609 – PDF DOWNLOAD

FILE DETAILS:

Cat Bucyrus 8400 Walking Dragline Operator’s Manual BI005609 – PDF DOWNLOAD

Language : English
Pages : 113
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Cat Bucyrus 8400 Walking Dragline Operator’s Manual BI005609 – PDF DOWNLOAD

GENERAL INFORMATION:
INTRODUCTION:

  • This manual is provided for the guidance of all persons who operate, lubricate,
    adjust or maintain the Marion 195-M Dragline. The information was prepared with
    the purpose in mind of furnishing accurately and condsely all the data necessary to
    the operation and servicing of this machine.
  • All information, measurements, and specifications herein are in accord with the
    Marion Power Shovel Engineering Department and should be strictly adhered to in
    all work on this machine.
PARTS BOOK:
  • THIS MANUAL IS. NOT A PARTS BOOK AND SHOULD NOT BE USED IN ORDERING PARTS.
  • You have been furnished detailed Parts Books which list all parts by group numbers
    with items and part numbers for your specific machine.
  • Read carefully the instructions in the front of the Parts Book for ordering parts.
SERIAL NUMBER OF MACHINE:
Be sure that the serial number of the machine is given in any letters, telegrams, orders or other communications. Records for each individual machine are filed by serial number and if this number is available, the design and orig­inal equipment ea be quickly and accurately checked.
RIGHT AND LEFT HAND PARTS:
On the upper frame, right hand (R.H.) and left hand (L. H.) correspond to the operator’s right and left hands when he is facing the bucket while at the operator’s controls.

TABLE OF CONTENTS:

Cat Bucyrus 8400 Walking Dragline Operator’s Manual BI005609 – PDF DOWNLOAD

General Information Page 1
Parts Book Page 1
Serial Number Page 1
Right and Left Parts Page 1
Ordering Parts Page 1
Further Information Page 2
Charges for Services etc. Page 2
Standard Warranty Page 2
Safety Precautions Page 3
Preventive Maintenance Page 4
Air System and Components Page 7
Quick Release Valve Page 8
Magnet Valve Page 9
Anti Freezer Page 10
Lubrication Page 13
General Page 13
Lubrication Fitting Page 13
Anti Friction Bearings Page 13
Enclosed Gear Cases Page 14
Open Gears Page 14
Extreme Temperature Operation Page 14
Automatic Lubrication Page 15
Auto Lub Eccentric Outboard Page 15
Auto Lub Wire Rope Page 16
Auto Lub Propel Bearing Roller
Circle Page 16
Auto Lub Rotating Frame Page 18
Bridge Strand Cable Lubrication Page 19
Specification of Grease Page 20
Specification of Oil Page 21
Code for LUbrication Symbols Page 22
Lubrication of Propel Machinery Page 24
Lubrication of Propel Lock Brake Page 25
LUbrication of Center Journal Page 25
Lubrication of Rotating Machinery Page 26
LUbrication of Rotating Frame Page 26
Lubrication of Roller Circle Page 27
LUbrication of Hoist Machinery Page 27
Lubrication of Drag Machinery Page 28
LUbrication of Hoist or Drag Brake Page 28
Lubrication of Boom Point Page 29
Lubrication of Fairlead Gantry Page 29
Lubrication of Dragline Bucket Page 30
Propel Machinery Page 31
Propel Gear Case Page 32
Propel Motor Extension Shaft Page 32
1st Intermediate Propel Shaft Page 33
2nd Intermediate Propel Shaft Page 33
Main Propel Drive Gear Page 33
Cont’d.
BI005609
INDEX
Stub Shaft Page 34
Walking Shoe Return Page 34
Tub Page 37
Hook Shoe Page 37
Center Journal Page 37
Roller Circle Page 41
Collector Ring Page 43
Rotating Gear Case Page 43
Rotating Brake Page 45
Hoist and Drag Drum Page 47
Motor Extension Shaft Page 51
Coupling Page 51
Intermediate Shaft Page 51
Hoist, Drag & Propel Brake Page 52
Fairlead Gantry Tower Page 55
Hoist Deflecting Sheave Page 55
Snubber Page 56
Pressurized Tower Structure Page 57
Method of Raising Boom Page 58
Intermediate Boom Support Ropes Page 60
Dragline Bucket Page 63
Wear Plate Page 65
Dipper Teeth Page 65
Operation Station Page 67
General Page 70
Hoist and Drag Warning Light Page 70
Swing Propel Page 70
Electric Alarm Page 70
Ground Detection Page 70
Gantry Pressure Page 71
Swing Oil Flow Page 71
Auto Lub Page 71
Hoist in Propel Page 71
Bearing Temperature Page 71
Silence Lamp Test Page 71
Operation of Machine Page 72
Hoist Operation Page 72
Drag Operation Page 72
Swing Operation Page 73
Plugging Controls Page 73
Operation of Walking Mechanism Page 75
Typical Cycle of Operation Page 76
Check L.ist Page 78

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