Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Cat Bucyrus 90C Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651504 – PDF DOWNLOAD
$27.95
Cat Bucyrus 90C Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651504 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Cat Bucyrus 90C Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651504 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus 90C Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651504 – PDF DOWNLOAD
Language : English
Pages :210
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat Bucyrus 90C Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651504 – PDF DOWNLOAD
OPERATING INSTRUCTIONS RH 90 CE
Introduction
PREFACE
These operating instructions are designed to familiarize the operator with the machine and its designated use. The operating instructions contain important information on how to operate the machine safely, properly and with maximum efficiency. Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
The operating instructions must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the driver’s cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as
operation, including setting-up, troubleshooting in the course of work, care, evacuation of production waste and disposal of fuels and consumables,
maintenance (inspection, servicing, repair) and / or
transport.
- In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed 1 The operating instructions are directed to the construction- machine specialist. They cannot provide basic know-how.
- This can be acquired, for example, in several days’ instruction by a qualified GERMANY Germany mechanic or by attending an Terex-Germany training course for operators or maintenance personnel. The Terex-Germany after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions.
- 1 Complies with VDMA recommendation “Operating instructions” All Terex Germany operating manuals are issued in German and then translated. Even a good translation may give rise to questions which Terex Germany will be pleased to answer. The operating instructions are not work instructions for carrying out major repairs. Such work is willingly done for you by the Terex Germany after- sales service.
- The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately. The operating instructions and spare-parts list are marked with the serial number of the machine. On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat Bucyrus 90C Hydraulic Excavator OPERATING INSTRUCTIONS MANUAL BI651504 – PDF DOWNLOAD
TABLE OF CONTENTS.............................................................................................................................................................. 5 INTRODUCTION................................................................................................................................................................... 9 PREFACE.................................................................................................................................................................... 11 WARRANTY................................................................................................................................................................... 12 FUNDAMENTAL SAFETY INSTRUCTIONS............................................................................................................................................ 13 Warnings and symbols................................................................................................................................................... 13 DESIGNATED USE............................................................................................................................................................. 14 ORGANIZATIONAL MEASURES.................................................................................................................................................... 15 Selection and qualification of per sonnel; basic responsibilities...................................................................................................... 16 Safety instructions governing specific operational phases.............................................................................................................. 16 Special work in conjunction with utilization of the machine and mainten ance and repairs as well as trouble shooting during work; disposal of parts and consumables.... 17 Warning of special dangers............................................................................................................................................. 18 Gas, dust, steam and smoke............................................................................................................................................. 19 Hydraulic / pneumatc equipment......................................................................................................................................... 19 Noise.................................................................................................................................................................. 19 Oil, grease and other chemical sub stances............................................................................................................................. 19 Transporting and recommission ing...................................................................................................................................... 19 ACCIDENT PREVENTION REGULATIONS FOR ELECTRICALLY POWERED EXCAVATORS........................................................................................................ 20 SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR..................................................................................................................... 22 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 23 N.......................................................................................................................................................................... 25 NOTES...................................................................................................................................................................... 25 OPERATION...................................................................................................................................................................... 27 OPERATION - SAFETY INSTRUCTIONS............................................................................................................................................ 29 FIRE AND EXPLOSION HAZARD.................................................................................................................................................. 31 DESCRIPTION OF THE EXCAVATOR............................................................................................................................................... 32 Excavator layout....................................................................................................................................................... 33 Undercarriage.......................................................................................................................................................... 34 Superstructure......................................................................................................................................................... 34 Drive.................................................................................................................................................................. 34 Hydraulic system....................................................................................................................................................... 34 Pump Managing System (PMS)............................................................................................................................................. 34 Stored Program Control (SPC)........................................................................................................................................... 34 Electronic Hydraulic Servo-Control (EHSC).............................................................................................................................. 34 Demand control / Zero-flow regulation.................................................................................................................................. 35 Board-Control-System (BCS)............................................................................................................................................. 35 Electrical system...................................................................................................................................................... 35 Sign................................................................................................................................................................... 39 Entering and leaving the machine Safety instructions................................................................................................................... 40 EMERGENCY STOP pushswitch.............................................................................................................................................. 42 Windscreen washer...................................................................................................................................................... 43 Driver's seat.......................................................................................................................................................... 44 Fire extinguisher...................................................................................................................................................... 45 Automatic fire-extinguishing system (optional)......................................................................................................................... 46 MONITORING, WARNING AND CONTROL ELEMENTS................................................................................................................................... 48 PUTTING THE MACHINE INTO OPERATION......................................................................................................................................... 65 Switching the electrical system on and off............................................................................................................................. 65 Trafostation........................................................................................................................................................... 66 Switch Operation with cable reel....................................................................................................................................... 69 Switching the electric motor on and off................................................................................................................................ 70 AIR CONDITIONER (OPTION)................................................................................................................................................... 77 DRIVING SAFETY INSTRUCTIONS................................................................................................................................................ 78 TRAVELLING................................................................................................................................................................. 79 Superstructure basic position.......................................................................................................................................... 79 Travelling forwards/backwards.......................................................................................................................................... 79 Locking the superstructure............................................................................................................................................. 83 Track parking brake.................................................................................................................................................... 83 TRANSPORTING THE MACHINE................................................................................................................................................... 84 Transport - Safety instructions........................................................................................................................................ 84 WORKING OPERATION - SAFETY INSTRUCTIONS.................................................................................................................................... 85 WORKING OPERATION.......................................................................................................................................................... 87 Before starting work................................................................................................................................................... 87 Slewing and braking the superstructure................................................................................................................................. 87 Braking the superstructure............................................................................................................................................. 87 Working................................................................................................................................................................ 88 After daily operation.................................................................................................................................................. 89 ASSEMBLING WORKING EQUIPMENT - SAFETY INSTRUCTIONS......................................................................................................................... 90 Securing the machine................................................................................................................................................... 92 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)............................................................................................................. 93 NOTES...................................................................................................................................................................... 95 INSPECTION AND SERVICING....................................................................................................................................................... 97 SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR..................................................................................................................... 99 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS.............................................................................................................................103 FIRE AND EXPLOSION HAZARD..................................................................................................................................................109 INSPECTION AND SERVICING PLANS - INSTRUCTIONS..............................................................................................................................111 Intervals..............................................................................................................................................................111 Oils / Greases.........................................................................................................................................................111 Cleaning jobs..........................................................................................................................................................111 Components.............................................................................................................................................................111 Plan V.................................................................................................................................................................113 Plan N.................................................................................................................................................................115 Plan T.................................................................................................................................................................117 Plan A – E.............................................................................................................................................................119 LUBRICATING CHART – GREASE (LOADING BUCKET)................................................................................................................................124 Lubricating chart – Grease / Loading bucket (legend)...................................................................................................................125 Filling quantities - Grease............................................................................................................................................125 INSPECTION PLAN - OIL......................................................................................................................................................126 Inspection plan – Oil (legend) ).......................................................................................................................................127 Filling quantities - oil...............................................................................................................................................127 Filling quantities - other.............................................................................................................................................127 LUBRICANTS.................................................................................................................................................................129 II. Oils for hydraulic system (selection)..............................................................................................................................129 III. Oils for gearboxes (selection)....................................................................................................................................130 V. Greases for bearings and slewing rings..............................................................................................................................131 SERVICING WORK.............................................................................................................................................................133 Hose line for oil and cooling liquid changes...........................................................................................................................133 ELECTRIC MOTOR.............................................................................................................................................................134 Electric motor - Safety instructions...................................................................................................................................134 Electric motor.........................................................................................................................................................134 ELECTRICAL SYSTEM..........................................................................................................................................................136 Electrical system - Safety instructions................................................................................................................................136 Battery main switch....................................................................................................................................................136 Battery................................................................................................................................................................137 Switchgear cabinet.....................................................................................................................................................139 Slip ring..............................................................................................................................................................143 HYDRAULIC SYSTEM...........................................................................................................................................................144 Hydraulic system - Safety instructions.................................................................................................................................144 Depressurizing the hydraulic system....................................................................................................................................144 Checking the hydraulic oil level.......................................................................................................................................145 Changing the hydraulic oil return-flow filter (hydraulic oil reservoir)................................................................................................147 Bypass valves (hydraulic oil reservoir)................................................................................................................................148 Breather filter........................................................................................................................................................149 Filter (control circuit)...............................................................................................................................................150 High-pressure filter for working hydraulics............................................................................................................................151 High-pressure filters for the servo circuit............................................................................................................................152 High-pressure filters for swing circuit................................................................................................................................153 Changing the hydraulic oil.............................................................................................................................................154 Venting the hydraulic system...........................................................................................................................................157 Cleaning the hydraulic oil cooler......................................................................................................................................158 Electronic excavator control...........................................................................................................................................159 Pressure accumulator - Emergency lowering..............................................................................................................................160 PUMP TRANSFER GEARBOX......................................................................................................................................................161 Checking the gearbox oil level / Topping up with oil...................................................................................................................161 Gearbox venting........................................................................................................................................................161 SLEWING GEARBOX............................................................................................................................................................162 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................162 Changing the gearbox oil...............................................................................................................................................162 Gearbox venting........................................................................................................................................................163 TRAVEL GAERBOX.............................................................................................................................................................164 Gearbox - Checking the oil level / Topping up with oil.................................................................................................................164 CRAWLER TRACKS.............................................................................................................................................................165 Track roller fastening.................................................................................................................................................165 Support roller fastening...............................................................................................................................................165 Track pads fastening...................................................................................................................................................165 Track roller fastening Track tensioner.................................................................................................................................166 Pressure-accumulator inspection regulations............................................................................................................................167 Checking the gas charging pressure in the pressure accumulator.........................................................................................................167 SLEWING RING...............................................................................................................................................................168 Slewing ring - Instructions............................................................................................................................................168 Bearing races..........................................................................................................................................................168 CENTRAL LUBRICATING........................................................................................................................................................170 Design and function....................................................................................................................................................170 Lube cycle / Pause period..............................................................................................................................................170 Lube cycle manual lubricating (optional)...............................................................................................................................170 Replacing the grease container........................................................................................................................................171 Checking the greasing pressure.........................................................................................................................................172 Unblocking a grease line...............................................................................................................................................172 OTHER SERVICING WORK.......................................................................................................................................................173 Additional oil cooling.................................................................................................................................................173 Heating and air conditioning...........................................................................................................................................173 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING.................................................................................................................174 Putting the excavator out of operation.................................................................................................................................174 Battery storage........................................................................................................................................................174 Recommissioning........................................................................................................................................................175 NOTES......................................................................................................................................................................177 REPAIR WORK....................................................................................................................................................................179 SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR.....................................................................................................................181 REPAIR WORK - SAFETY INSTRUCTIONS..........................................................................................................................................185 FIRE AND EXPLOSION HAZARD..................................................................................................................................................187 HYDRAULIC SYSTEM...........................................................................................................................................................188 Repair.................................................................................................................................................................188 PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS................................................................................................................................189 WELDING OPERATIONS - SAFETY INSTRUCTIONS...................................................................................................................................190 NOTES......................................................................................................................................................................191 ANNEX..........................................................................................................................................................................193 TROUBLESHOOTING............................................................................................................................................................195 Instructions on troubleshooting........................................................................................................................................195 Layout of the fault table..............................................................................................................................................195 Possible causes........................................................................................................................................................195 Measures...............................................................................................................................................................195 Section................................................................................................................................................................195 FAULT TABLES...............................................................................................................................................................196 Working hydraulics – Fault table.......................................................................................................................................196 Track drive – Fault table..............................................................................................................................................197 Slewing mechnism – Fault table.........................................................................................................................................198 Central lubricating system – Fault table...............................................................................................................................199 ABBREVIATIONS..............................................................................................................................................................201 TECHNICAL DATA.............................................................................................................................................................203 INDEX..........................................................................................................................................................................207
Need help? Contact: [email protected]
https://vimeo.com/850436264?share=copy
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
- The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
- Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer
S.M
