CAT Bucyrus CH810B CH816B CH816LB & CH818 Operation Manual A6474X211 – PDF DOWNLOAD

Description

CAT Bucyrus CH810B CH816B CH816LB & CH818 Operation Manual A6474X211 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus CH810B CH816B CH816LB & CH818 Operation Manual A6474X211

Language : English
Pages : 431
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

CAT Bucyrus CH810B CH816B CH816LB & CH818 Operation Manual A6474X211

About this manual
This chapter provides important information making it easier for you to use this manual. You will also be given information on the structure of the manual and the symbols and characters used.
Before starting to work
applicable operating manual
Take care to ensure that the operating manual available to you is applicable for the type of equipment or machine used.
machine type
This operating manual is intended for:
BUCYRUS – Model, CH810B, CH816B, CH816LB and CH818
Serial No.: N/A
and is only permitted to be used for equipment of this type.
new operation manual
The operating manual must be accessible at all times to all persons working on or with the machine.
It should, if possible, always be available at the place of operation.
Send for a new operation manual immediately if the present manual is no longer complete or has become illegible.

TABLE OF CONTENTS:

CAT Bucyrus CH810B CH816B CH816LB & CH818 Operation Manual A6474X211

1 About this manual
About this manual 13
Before starting to work 13
Who is this operating manual intended for? 13
What is the purpose of this operating manual? 14
Characters and symbols 15
2 Your safety
Your safety 23
Personnel 24
Operation 24
Installation and repair 24
Operating conditions 25
Intended use 25
Unauthorized use 25
Safety instructions 27
General rules: 27
Storage and transport 28
Pre-start inspection 28
Installation and start-up 29
Operation 29
Stopping210
Maintenance and repair 210
Overview of the safety instructions 215
Chapter 3: Storage and transport 215
Chapter 4: Installation215
Chapter 5: Operation 216
Chapter 6: Technical data221
3 Storage and transport
Storage and transport 33
Storage 33
Storage of the machine and spare parts 33
Transport 34
Before transport 35
4 Installation
Installation 43
Points to observe prior to installation 43
Who is allowed to carry out installation? 43
Which tools are required for installation? 43
Notes on installation 44
Pre-installation check list 45
Safety features 46
5 Operation
Operation 53
How to operate the UN-A-HAULER ® 53
Who is allowed to operate the UN-A-HAULER ® 53
When can operation be started? 53
Controls and indicators 54
Operator’s compartment 54
General hydraulic control information 512
Hazard zone516
Starting procedure 517
Machine operation 518
Shutdown procedure521
Battery change procedure (Vertical lift) 523
Battery change procedure (CH818 ground level) 530
Battery change procedure
(CH810B and CH816B ground level)535
Instructions on the maintenance541
Important notes 541
Before maintenance 541
Critical torque values 543
Lubricants, fluids and capacities 543
Specific lubrication and maintenance instructions546
Every third shift 546
Weekly 551
Every two weeks 556
Monthly557
Every three months559
Tire/wheel installation procedure 567
Instructions on the adjustment procedures571
Main hydraulic system pressure 571
Steering relief pressure adjustment 572
Brake cooling circuit relief pressure adjustment 573
False bottom/ejector blade sequence valve adjustment 574
Tailgate sequence valve adjustment (P/N LUP01820) 575
Tailgate sequence valve adjustment (P/N LUP00781) 580
Tailgate sequence valve adjustment (P/N LUP02119) 583
Gear case and planetary wheel end shim procedure Number 1 587
Gear case and planetary wheel end shim procedure Number 2 588
Brake pedal valve and HDC actuator adjustment 590
Major maintenance 593
Drive motor/gear case removal/replacement 593
Gear case and brake module assembly/disassembly 595
Planetary wheel end removal/replacement 597
Gear case/planetary wheel end shim procedure 1 598
Gear case/planetary wheel end shim procedure 2 599
Gear case/planetary wheel end shim procedure 3 5101
False bottom/ejector cylinder replacement 5103
Accumulator operation and precharging 5105
2-wheel assist pump removal 5107
Rear wheel motor removal/replacement 5108
BBC06 w/ brakes mechanical disconnect procedure 5109
Tire/wheel installation procedure 5110
Recommended wheel mounting procedure 5112
Hydraulic pump & motor removal/replacement 5114
Tailgate assembly removal 5115
Battery lift assembly removal 5116
Pedal assembly removal 5117
Canopy removal 5118
6 Technical data
Technical data 63
Components of the CH810 UN-A-HAULER ® 63
Components of the CH816B UN-A-HAULER ® 66
Components of the CH816LB UN-A-HAULER ® 69
Components of the CH816B UN-A-HAULER ® 66
Components of the CH818 UN-A-HAULER ® 612
Tightening torques 615
Permissible data 621
Lubrication fluids and greases 621
7 For your information
For your information 73
Our service 73
Service address 73
Rebuild facility address 74

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